[0001] 1. Field of the Invention
[0002] The present invention generally relates to downhole tools for use in a hydrocarbon wellbore. More particularly, the present invention pertains to packers used for sealing fluid flow within a wellbore. More particularly still, the present invention relates to a slip system for use in a downhole tool, such as a retrievable packer.
[0003] 2. Description of the Related Art
[0004] In the process of completing a wellbore, it is oftentimes desirable to seal a portion of the wellbore from fluid flow. An example is the sealing of the annular region between a string of production tubing and a surrounding string of casing. In such an instance, the packer is run into the wellbore near the lower end of the production tubing. The packer is then set through the application of hydraulic pressure through the tubing string. The packer includes a sealing element that is compressed and extruded into engagement with the surrounding casing string. In this way, the annular region between the production string and the casing is sealed to fluid flow. This, in turn, serves to direct the flow of production fluids up the production tubing and to the surface.
[0005] An annular packer may also be used in connection with a formation treatment operation. For example, hydraulically actuated packers are oftentimes employed in order to isolate certain formations during a fracturing operation. In addition, hydraulically actuated annular packers are typically used in connection with acid treatments for cleaning downhole tools, such as pipe and sand screens. In these instances, the packer is run into the wellbore on a working string rather than production tubing.
[0006] It is common to incorporate slip systems into packers. Slip systems assist in mechanically holding the packer in place along the surrounding casing, thereby protecting the integrity of the fluid seal provided by the sealing element. Slip systems include a slip, and a cone having a beveled surface for receiving the slip. Typically, a plurality of slips are disposed radially around the outer diameter of a tubular mandrel. The slips have a tail that is connected to a slip ring. The slip ring, in turn, is slideably placed around the outer diameter of a central mandrel in the packer. Movement of the slip ring through hydraulic or hydro-mechanical actuation drives the slip ring axially towards the cones. Movement of the slip ring causes the respective slips to be driven along the beveled surfaces of the cones, and thereby moved radially outward into engagement with the surrounding tubular.
[0007]
[0008] An exemplary slip
[0009] The tail
[0010] It can be seen from
[0011] In some instances, the slip
[0012] In certain applications, it is desirable to be able to retrieve a packer from the wellbore. In order to retrieve the packer, the slip system for the packer must be released from the surrounding casing. This, in turn, means that the slip ring
[0013] It can be seen from the view of
[0014] In order to overcome the problem described above created by the geometry of the slips
[0015] The manufacturer might also consider increasing the width of the shank
[0016] There is a need, therefore, for a slip system in a retrievably set tool, such as a retrievable packer, that is able to withstand extreme tensile forces applied during packer release. Further, there is a need for such a slip system that retains a thin geometry. Still further, there is a need for such a slip system that is capable of setting a packer within casing strings having a wide range of weight grades such that a multitude of packer/slip system sizes is not needed in product inventory.
[0017] The present invention provides an improved slip system that is able to withstand greater tensile forces during packer release without an increase in thickness of material. The slip system comprises (1) a plurality of slips; (2) a tubular slip ring for holding the individual slips at an end; and (3) a tubular cone body having beveled surfaces for receiving the individual slips when the slip system is actuated.
[0018] Of significance is the geometry of the individual slips. Each slip has a first end that defines a tail. The slip has a second opposite end that defines a slip body. The slip body has an outer surface for engaging a surrounding tubular string, such as a string of casing, or liner. Pluralities of teeth are placed along the slip body to assist in creating a frictional engagement with the surrounding tubular string. The tail and the slip body are integral, meaning that the intermediate shank portion of prior art slips is essentially removed. Instead, a dovetail geometry is provided within the tail, creating an increased tail width at the end of the tail opposite the slip body.
[0019] To aid in the positioning of the slips within their respective cone body pockets, the bodies of the slips and the pockets have mating beveled side edges. The sides of the bodies of the slips are beveled to face upwardly, while the sides of the pockets are beveled to face downwardly. With this arrangement, the guide rails
[0020] The slip ring comprises a tubular body having a plurality of pockets. Each pocket is substantially equidistantly spaced in radial array around the slip ring. Further, each pocket is dimensioned to receive the dovetailed configuration of the tail on the respective slips.
[0021] To further aid in the positioning of the slips within their respective slip ring pockets, the tails of the slips and the pockets have mating beveled side edges. The sides of the tails of the slips are beveled to face upwardly, while the sides of the pockets are beveled to face downwardly. At the lower end, the lower edge of the tails of the slips are beveled to face downwardly, while the lower edge of the pockets are beveled to face upwardly. With this arrangement, an additional downward radial force is placed into the tail of slips during retrieval in addition to that created by the cone pocket geometry. Additionally, the pocket geometry limits the outward radial travel of the slips preventing them from becoming disengaged from the slip ring.
[0022] So that the manner in which the above recited features of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to the appended drawings (
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[0034] The present invention provides a slip system
[0035]
[0036] Of significance in the slip system
[0037] The tail
[0038] Referring again to
[0039] To further aid in the positioning of the slips
[0040] In order to demonstrate the operation of the slip system
[0041] The packer
[0042] The packer
[0043] The upper end of the packer mandrel
[0044] As noted, a sealing element
[0045] An elongated housing
[0046] One or more ports
[0047] A pair of subs
[0048] As noted earlier, a pair of slips
[0049] The lower slip system
[0050] Because of the extraordinary tensile forces running through the packer
[0051]
[0052] Actuation of the sealing element
[0053] As noted, the packer
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[0056] The tail of the slip
[0057] While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.