[0001] This invention relates to plugs for openings in concrete-block buildings under construction, especially window openings.
[0002] Since recent catastrophic losses from hurricanes to buildings with inadequate structure, building codes in the United States now require closer positioning of frames for window and other openings in concrete-block and other masonry buildings under construction. Although the prior art includes numerous bucks, templates, spacers, plugs and other devices and methods, none exists like the present invention.
[0003] Examples of most-closely related known but different devices are described in the following patent documents:
U.S. Pat. No. Inventor Date 5,843,324 Shirley Dec. 01, 1998 4,138,084 Reid Feb. 02, 1979 4,159,098 Wong Jun. 26, 1979 5,169,544 Stanfill, et al. Dec. 08, 1992 4,589,624 Jones May 20, 1986 3,769,769 Kohl Nov. 06, 1973 5,996,293 Anderson, et al. Dec. 07, 1999 3,995,843 Kasteler Dec. 07, 1976
[0004] Objects of patentable novelty and utility taught by this invention are to provide a construction opening plug which:
[0005] can be folded for a non-use mode in which it is easy to store, transport and carry wherever and whenever needed at a construction site;
[0006] can be unfolded quickly and easily for use;
[0007] can be positioned accurately and easily with one hand by a mason or other person;
[0008] can be held in position, leveled and repositioned by the mason or other user while concrete blocks and other masonry is being laid; and
[0009] can be removed easily from the masonry when cementitious material being used without damage to the masonry or to the construction opening plug.
[0010] This invention accomplishes these and other objectives with a construction opening plug having a template panel with a perimeter that has predeterminedly the same shape and size as an outside periphery of a frame that is selected to be positioned in a opening of a masonry building under construction. The template panel has edges on which form panels are positioned pivotally between a use mode with the form panels being predeterminedly orthogonal to the template panel and a non-use mode with the form panels being predeterminedly parallel to the template panel. Positioned and articulated for easy grasping on the template panel is at least one positioning handle that can include hand-grasp apertures proximate a center of the template panel. The form panels include tolerance thicknesses that are predeterminedly equal to prescribed thicknesses of form cement with which the frame is intended to be cemented to an inside periphery of a construction opening and any furring thereof that is formed against outside surfaces of the form panels in the use mode. The construction opening plug is removed from the construction opening and replaced by the frame which then is centered in and cemented to the construction opening when the masonry has hardened appropriately.
[0011] The above and other objects, features and advantages of the present invention should become even more readily apparent to those skilled in the art upon a reading of the following detailed description in conjunction with the drawings wherein there is shown and described illustrative embodiments of the invention.
[0012] This invention is described by appended claims in relation to description of a preferred embodiment with reference to the following drawings which are explained briefly as follows:
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[0046] Listed numerically below with reference to the drawings are terms used to describe features of this invention. These terms and numbers assigned to them designate the same features throughout this description.
1. Template panel 14. Second leg 2. Top form panel 15. First-side wall 3. Bottom form panel 16. Second-side wall 4. First-side form panel 17. Cementitious material 5. Second-side form panel 18. Top-panel brace 6. Hand-grasp portion 19. Bottom-panel brace 7. Raised member 20. First-side panel brace 8. Base portion 21. Second-side panel brace 9. Construction opening 22. Brace apertures 10. Masonry construction 23. Bolt hinges 11. Window frame 24. Flexible hinges 12. Angled spacers 25. Fold-out holding tabs 13. First leg
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[0048] Referring to FIGS.
[0049] For being affixable orthogonally, bolt-hinged pivotal attachment, flexible-hinged pivotal attachment and other detachable attachments can be employed as described in relation to FIGS.
[0050] The template panel
[0051] The construction opening plug with the top form panel
[0052] The template panel
[0053] Referring to FIGS.
[0054] Referring to all FIGS., a major feature of the construction opening plug is its suitability to being made of predeterminedly lightweight and stiff materials for being positioned and hand-held by a single hand of a user. This allows a user to handle it with one hand intermittently when needed and to work with both hands intermittently for forming masonry about it.
[0055] Referring to FIGS.
[0056] constructing at least a base portion
[0057] positioning the construction opening plug on the base portion
[0058] handling the construction opening plug with the hand-grasp portion
[0059] allowing the masonry construction
[0060] removing the construction opening plug with the hand-grasp portion
[0061] Achieving intended masonry construction
[0062] positioning the window frame
[0063] Positioning the window frame
[0064] the two angled spacers
[0065] a first of the at least two angled spacers
[0066] a second of the at least two angled spacers
[0067] placing the window frame
[0068] A plurality of the angled spacers
[0069] The orthogonal thicknesses of the first leg
[0070] The top form panel
[0071] The construction opening plug with the top form panel
[0072] The external periphery of the construction opening plug is congruent to a predetermined window frame
[0073] Referring to FIGS.
[0074] Preferably further for this foldable embodiment, the top form panel
[0075] Also for the foldable embodiment, the top form panel
[0076] Referring to FIGS.
[0077] The panel braces
[0078] For affixing the top form panel
[0079] Further, as shown in
[0080] A new and useful construction opening plug and method having been described, all such foreseeable modifications, adaptations, substitutions of equivalents, mathematical possibilities of combinations of parts, pluralities of parts, applications and forms thereof as described by the following claims and not precluded by prior art are included in this invention.