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[0001] Not applicable.
[0002] Not applicable.
[0003] Not applicable.
[0004] 1. Field of the Invention
[0005] The present invention generally relates to portable building structures. More specifically, this invention is directed to a collapsible and stackable portable toilet shelter that is easier to fold flatter, transport, and assemble than prior art toilet shelters, such that assembly time and shipping costs are reduced.
[0006] 2. Description of the Related Art
[0007] Portable toilet shelters are widely used throughout the world for various uses such as at construction sites, festivals, and other point of use having large gatherings of people. Portable toilet shelters are shipped from a provider to a point of use in many ways including as fully assembled in one piece, completely disassembled into individual components, or partially assembled.
[0008] First, there are disadvantages with shipping a fully assembled portable toilet shelter. Very few such units can be transported at a time. For example, a bed of a pickup truck will accommodate only two fully assembled units. Such a small payload of units is not cost effective to ship to a customer.
[0009] Second, many prior art portable toilet shelters are shipped in a completely disassembled state. Unfortunately, this is also a problem since it takes such a long time to assemble each unit, and often requires two people to assemble each unit, resulting in excessive labor cost. For example, it can take up to an hour for two people to assemble just one completely disassembled unit. This is a particularly significant problem for deliveries of dozens of units that require many hours of labor for assembly and disassembly. Such a labor-intensive solution to the fully assembled shelter is not cost effective for shipping toilet shelters to a customer.
[0010] Another approach is to ship the portable toilet shelters in sub-assembly form. This approach is taught by U.S. Pat. No. 4,493,118 to Braxton, the inventor hereof. Braxton discloses a collapsible portable toilet shelter having a base member, a roof panel, and a foldably collapsible rectangular enclosure therebetween. Basically, the toilet shelter is assembled by placing the base member on a surface, unfolding the rectangular enclosure, fitting the bottom of the rectangular enclosure to the base member, placing the roof panel to the top of the rectangular enclosure, and fastening the parts of the toilet shelter together. Uniquely, the rectangular enclosure includes a front wall, a back wall, and bi-fold side walls. Each bi-fold side wall is composed of forward and rearward panels connected by continuous hinge members. The rectangular enclosure collapses when the side panels are swung inwardly such that the forward and rearward panels fold toward each other so that the front wall and back wall collapse together toward one another. Therefore, the Braxton '118 solution provides a portable toilet shelter that assembles and disassembles easily and that can be shipped cost effectively to a customer.
[0011] One drawback with the Braxton '118 solution, however, is that the stacking and assembly of each portable toilet shelter is not optimized. The rectangular enclosure folds so that the front and back walls are parallel, or are aligned, with one another. Thus, the rectangular enclosure necessarily collapses to a stack height equal to at least four times the thickness of a wall, counting the front wall, forward and rearward panels of each side wall, and the back wall. Whether the units are transported in a vertical stack or a horizontal stack, the more each unit can be collapsed, the more units can be shipped on the same size truck to save on shipping costs. Similarly, the easier it is to assemble each unit, the less labor hours are required to save on labor costs. Ultimately, a more efficient portable toilet design would translate into cost savings and convenience to the public.
[0012] From the above, it can be appreciated that portable toilet shelters of the prior art are not fully optimized to improve the stackability and assembly characteristics thereof and thereby reduce the costs associated therewith. Therefore, what is needed is a more efficiently stackable, less costly to transport, and easier to assemble portable toilet shelter.
[0013] According to the preferred embodiment of the present invention, there is provided a portable toilet shelter having a loop enclosure that is mountable to a base, and adapted to receive a roof. The loop enclosure includes opposed end walls each having opposed edges, and further includes opposed side walls positioned between the opposed end walls with each of the side walls having opposed edges. The loop enclosure also includes flexible hinges for connecting the edges of the side walls to respective adjacent edges of the end walls such that the end walls and side walls complete the loop enclosure.
[0014] The portable toilet shelter is partially disassembled when the roof is removed, the loop enclosure is lifted away from the base, and the loop enclosure is collapsed wherein the end walls fold respectively toward the side walls, such that each of the end walls overlays a respective one of the side walls. Accordingly, the overall height of the collapsed portable toilet shelter is roughly equivalent to the thickness of two walls. Conversely, the portable toilet shelter is partially erected when the end walls are unfolded respectively away from the side walls. In this position, the walls are unfolded to position the side walls substantially parallel to one another and the end walls substantially parallel to one another, wherein the side walls are substantially respectively transverse to the end walls to form an enclosure. Accordingly, the loop enclosure is unfoldable to be capable of maintaining an upright and self-supporting position. Thus, the present invention is capable of providing a portable toilet shelter that is more compact, more stackable, and easier to assemble and disassemble than any prior art shelter, and is therefore more cost effective.
[0015] It is an object of the present invention to provide a more stackable toilet shelter compared to those of the prior art. Approximately 150 portable toilet shelters of the present invention can be shipped on an standard 53 foot long semi-truck trailer, which is eight times the number of fully assembled shelters and two times the number of foldable prior art shelters that can be shipped on the same size truck trailer.
[0016] It is another object that the present invention is capable of disassembly by one person and is easier to assemble and disassemble than prior art collapsible toilet shelters. Fully disassembled prior art toilet shelters require about a half an hour to assemble and disassemble, and the folding prior art shelters require about ten minutes to assemble and disassemble. In contrast, the portable toilet shelter of the present invention requires only about five minutes to assemble and disassemble by one person.
[0017] It is still another object that the present invention will save on shipping costs and labor costs due to the improved stackability and assembly of the portable toilet shelter.
[0018] These objects and other features, aspects, and advantages of this invention will be more apparent after a reading of the following detailed description, appended claims, and accompanying drawings.
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[0029] Referring now in detail to the Figures, there is shown in
[0030] Preferably, and as better shown in
[0031] Circumscribing the base
[0032]
[0033]
[0034] As best shown between
[0035] To close the loop, the walls
[0036] Likewise, the roof
[0037] Disassembly and assembly of the portable toilet shelter
[0038] Then, the loop enclosure
[0039] Finally, once the loop enclosure
[0040] The portable toilet shelter
[0041] According to the alternative embodiment of
[0042] While the present invention has been described in terms of a preferred embodiment, it is apparent that other forms could be adopted by one skilled in the art. In other words, the teachings of the present invention encompass any reasonable substitutions or equivalents of claim limitations. For example, the structure, materials, sizes, and shapes of the individual components could be modified, or substituted with other similar structure, materials, sizes, and shapes. One specific example includes using a tri-fold design, or other geometry, instead of the quad-fold design disclosed herein. Those skilled in the art will appreciate that other applications, including those outside of the portable toilet shelter industry, are possible with this invention. Accordingly, the present invention is not limited to only portable toilet shelters and the scope of the present invention is to be limited only by the following claims.