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[0001] The present invention relates generally to apparatus and methods for the production of hydrocarbon fluids and, in single well embodiments described herein, more particularly provides specially designed combination hydrocarbon production dump flood apparatus and associated methods.
[0002] In the recovery of hydrocarbon products, such as oil and/or gas, from subterranean formations it is frequently necessary at some time subsequent to the onset of recovery to accelerate the recovery process by increasing the pressure in the hydrocarbon-bearing formation to compensate for an unavoidable pressure decrease therein caused by the removal of fluids from the formation. A known method of providing this desirable formation pressure increase is to inject fluids—water or gas—into the subterranean formation using dedicated injection wells, while producing hydrocarbons from the subterranean formation using dedicated production wells. An alternate method using this principle is to utilize two separate wells—(1) an oil producing well extending through an oil-bearing subterranean formation, and (2) a dumpflood well, which is typically a work-over of an existing well which permits a downhole cross flow of water or gas from an overlying or underlying aquifer or gas cap into the oil producing zone for pressure maintenance purposes.
[0003] While this conventional secondary recovery technique of providing, via a first well, water-based pressure stimulation of an oil-producing subterranean formation intersected by a second well is widely used, it undesirably adds considerable expense to the overall oil recovery process, and is normally uncontrolled, although monitoring is achievable by regular intervention for production logging. As can be readily seen, it would be desirable to provide improvements in this general secondary recovery technique. It is to this goal that the present invention is primarily directed.
[0004] In carrying out the principles of the present invention, in accordance with an embodiment thereof, a subterranean fluid production system is provided in which water dumpflooding-enhanced hydrocarbon production may be economically carried out utilizing a single well which is created by forming intersecting first and second wellbores, communicating the first wellbore with a hydrocarbon-containing subterranean zone and a subterranean aquifer, and communicating the second wellbore with the hydrocarbon-containing subterranean zone at some distance from the first wellbore. In the completed well, hydrocarbon fluid is flowed to the surface sequentially through the second and first wellbores, and the pressure in the hydrocarbon-containing zone is increased, to thereby accelerate the hydrocarbon fluid production rate, by forcing water from the aquifer into the hydrocarbon-containing zone through the first wellbore.
[0005] While the well described below and illustrated in the accompanying drawings is representatively used to produce oil, and water is used as a pressure-boosting secondary recovery fluid, principles of the invention could also be advantageously utilized in conjunction with other subterranean production and recovery fluids if desired.
[0006] In a representative structural embodiment of the well, a tubing string extends through the first wellbore, which itself extends through the production fluid (oil)-containing zone and the recovery fluid (water)-containing zones, and defines with the first wellbore an annulus circumscribing the tubing string. A longitudinally spaced plurality of sealing structures, such as packers, circumscribe the tubing string, are disposed in the annulus, and form in the annulus first and second sealed off annulus intervals, with a third interior portion of the first wellbore being disposed downhole of the first and second annulus intervals and communicated with the interior of the tubing string. The second wellbore, representatively a secondary lateral wellbore, extends outwardly from the first or primary wellbore and intercommunicates the first annulus interval with the production fluid-containing zone.
[0007] A first valve, representatively a production interval control valve, is connected in a portion of the tubing string disposed within the first annulus interval and is operable to selectively communicate the interior of the tubing string with the first annulus interval. A second valve, representatively a production/dumpflood isolation valve, is connected in a portion of the tubing string disposed within the first annulus interval downhole from the first valve, the second valve being operable to selectively permit and preclude fluid flow through the tubing string past the second valve. A third valve, representatively a dumpflood control valve, is connected in the portion of the tubing string disposed within the second annulus interval, the third valve being operable to selectively communicate the interior of the tubing string with the second annulus interval.
[0008] A first sidewall opening is formed in the first wellbore at the second annulus interval and intercommunicates one of the production fluid-containing and recovery fluid-containing zones with the second annulus interval. A second sidewall opening is formed in the first wellbore and intercommunicates the other of the production fluid-containing and recovery fluid-containing zones with the third interior portion of the first wellbore.
[0009] In an alternate embodiment of the well, a pump is operatively installed in a portion of the tubing string disposed in the second annulus interval and is operable to boost the pressure of the recovery fluid forced into the production fluid-containing zone.
[0010] The interiors of the first wellbore and the tubing string define a flow path extending through the first wellbore and having first and second portions. The various valves, sealing devices and openings incorporated in the first wellbore function as an overall routing system which is associated with the flow path and is operable to (1) selectively cause production fluid to be flowed sequentially from the production fluid-containing subterranean zone into and through the first flow path portion to the surface, and/or (2) selectively cause recovery fluid from the recovery fluid-containing subterranean zone to flow into the production fluid-containing zone via the second flow path portion.
[0011] Illustratively, at least a portion of this routing system is remotely controllable. Additionally, the well completion may also include a sensor structure operative to sense the pressures and temperatures in the second annulus interval and within the tubing string downhole of the second valve and transmit the sensed pressure and temperature levels to the surface. These sensed pressure and temperature levels may be utilized to control at least a portion of the routing system—either manually or automatically.
[0012] The ability provided by the present invention to utilize a single well to provide both fluid production and associated dumpflooding to accelerate the fluid production rate yields a substantial reduction in well capital expenditure for new drill applications, and can also significantly reduce operating expenses by eliminating the requirement for intervention to monitor and/or control the well performance.
[0013] These and other features, advantages and benefits of the present invention will become apparent to one of ordinary skill in the art upon careful consideration of the detailed description of a representative embodiment of the invention hereinbelow and the accompanying drawings.
[0014]
[0015]
[0016]
[0017] Representatively illustrated in simplified, somewhat schematic cross-sectional form in
[0018] The illustrated portion of the overall single well
[0019] Well
[0020] A length of production tubing
[0021] Various conventional isolation, flow control and sensing components are operatively installed in the production tubing
[0022] Packers
[0023] Perforations
[0024] Interval control valve
[0025] The single well
[0026] To illustrate the operation of the single well
[0027] When, after a period of oil production carried out in this manner, the pressure within the zone
[0028] Water
[0029] Thus, as schematically depicted in
[0030] While the operation of the subterranean fluid production system
[0031] Schematically illustrated in
[0032] During simultaneous production and water dumpflooding operations of the system
[0033] However, in the system
[0034] A second alternate embodiment
[0035] While the systems
[0036] Of course, a person skilled in the art would, upon a careful consideration of the above description of representative embodiments of the invention, readily appreciate that many modifications, additions, substitutions, deletions, and other changes may be made to the specific embodiments, and such changes are contemplated by the principles of the present invention. Accordingly, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the present invention being limited solely by the appended claims.