Kit contains two polyester pads for insulation and padding over coiled innerspring unit on top and bottom sleeping sides—over a border wire assembled around the perimeter of the coiled innerspring unit. The polyester pad extension leaves a flange past the border wire—the flange of polyester pad is tucked into the coil unit around the perimeter of the innerspring unit.
Contains two slabs of urethane foam cushioning material in a dimension extending past the edges of padded innerspring unit that leaves a flange of pad.
The flange of urethane foam cushioning material is to be folded over perimeter edges of top and bottom sleeping sides and tucked into the coil springs.
A cut and sewn textile fabric mattress cover panels—quilted or stitched through a layer of urethane foam cushioning material into textile sheeting for top and bottom sleeping surfaces.
The top and bottom stitched or quilted panels are sewn with binding tape to a pre-built fabric border that has been quilted or sewn through urethane foam into sheeting.
The pre-built border is cut and sewn to fit around the peripheral sidewall of the mattress—with a zipper joining a top half of border and lower half of border.
The zipper has a tab for opening and closing mattress cover around the border with stops to the four ends of zipper. The mattress cover will be shipped to consumer pre-zipped to assure proper fit for assembly.
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[0001] Not Applicable
[0002] Not Applicable
[0003] Not Applicable
[0004] The invention relates to renovating used and/or damaged innerspring mattresses from a portable kit containing all components required for rebuilding a mattress with all new materials using the coiled innerspring unit from a used and/or damaged mattress.
[0005] The invention was developed as an avenue for consumers to renovate their used and/or damaged innerspring mattress to a quality product meeting all current bedding laws and safety requirements. All of this can be accomplished at a fraction of the cost of new mattress of equal quality.
[0006] A conventional innerspring mattress contains a multi coil unit with border wire attached to outer edges of coil springs. The innerspring coiled unit is covered with insulator pad over each surface of innerspring unit, over the insulator pads is padding of various components, over top and bottom sleeping surfaces are applied a textile fabric which is attached to a border (usually pre-built with two handles of various types) with binding tape from a tape edge machine driven around table supporting mattress for closer.
[0007] For renovating, a sharp instrument is to be used for cutting around center of border the entire circumference of mattress including handles if any, remove cover including border (ticking) for disposal. Remove the padding including insulator pads for disposal. The remaining innerspring coiled unit is used in the renovating process.
[0008] The renovating kit contains a precut, pre-sewn cover with border with a zipper that connects both sleeping surfaces to be applied over new insulator pad and padding, zip closed for use.
[0009] The innerspring mattress renovation kit is a new product for restoring used and/or damaged innerspring mattresses that might be one month, one year or ten years old. Mattresses are usually but not limited to damage from deteriorated padding under sleeping surface, that can leave sleepless periods and aching muscles, bedwetting, mildew, soil from sickness and may be contaminated with disease and any other damage.
[0010] The kit contains all new quality material for totally renovating an innerspring mattress. The contents to be used by consumer will allow consumers to restore a mattress with confidence.
[0011] The innerspring mattress renovating kit is packed in a carry away package from retail sources in a lightweight package and a dimension to fit in an automobile trunk or on inside seat. The contents in the kit will complete the project with no used material required except for the innerspring unit.
[0012] The renovating kit with all new materials will meet all bedding laws and insurance requirements in all states.
[0013] The invention is for household and commercial use. The kit contains items that meet all flammability requirements. The textile fabric used in the manufacturing of top and bottom sleeping surfaces are bound to border with reinforced tape meeting flammability standards.
[0014]
[0015]
[0016]
[0017] In
[0018] Two cushioning material pads
[0019] The mattress cover will be offered in quilted and unquilted styles. The mattress cover
[0020] The two lengths of pre-built border which has been cut to the dimension required is connected together down the center with a zipper