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[0001] The invention relates to headrests, and more particularly to a headrest system having the standard adjustment features that allow a headrest to be adjusted to the desired height of a driver or passenger, while further including a collision activated firing mechanism coupled with an airbag system which inflates between the headrest and the seat. Specifically, the invention is a safety collision headrest system that includes a collision activated actuation or firing mechanism for substantially instantaneously moving the headrest from any manually adjusted position to an upper position upon the occurrence of a collision or similar event, and an airbag which inflates to fill the gap formed between the headrest and seat when the headrest is moved to an upper position, whereby the combination of the headrest, actuation mechanism, and airbag provides for a safety system in which the head and neck of the driver or passenger seated in the front, middle or rear seat is protected from whiplash, neck, head or spinal related injury due to an improperly designed and/or positioned headrest. Additionally, the airbag or an additional airbag may inflate in the rear or middle of a front seat to further provide a back seat passenger airbag to protect back seat passengers from being injured upon the occurrence of a collision or similar event.
[0002] The safety collision headrest system may also include sensors in each seat thereby allowing the airbags to be selectively fired only when a passenger is in the specified seat and if that passenger is over a predetermined weight set point. The safety collision headrest system also improves driver visibility by allowing smaller headrests to be used since the airbags and not the headrest are being relied upon for protection of the passenger. This in turn improves overall safety for passengers of all types of vehicles, including, but not limited to automobiles, trucks, vans, sport utility vehicles and so on.
[0003] Personal injury claims from head and neck injuries due to automobile accidents and collisions amount to billions of dollars per year. For this reason, any system that would function to prohibit and/or reduce such injuries has been long sought after by the automobile, medical, and insurance industries.
[0004] For the better part of history, most automobile seats were bench-type seats which extended upward from the floor of the vehicle only to approximately the mid-section or upper section of an adult's back. This substantially vertical back portion of the seat provides support for the body of the passenger allowing the passenger to be seated in a relatively upright position. However, these standard bench seats do not provide support for the neck and head of the passenger.
[0005] One of the reasons that seats do not extend to the full sitting height of a passenger is that such a structure would obstruct the view of the driver during vehicle operation. In addition, seats extending to the full sitting height can interfere with the driver hearing conversations within the vehicle causing the driver to strain or concentrate his or her attention elsewhere rather than on the road. Furthermore, each and every passenger is of a different sitting height. It would be very difficult to size and design a seat which comfortably and safely accommodates all potential passengers. The headrest system of the present invention substantially increases driver visibility by allowing smaller headrests to be used throughout the vehicle without sacrificing passenger safety.
[0006] In more recent years, headrests and particularly adjustable headrests have attempted to solve this problem of accommodating drivers and passengers (hereinafter collectively referred to as passengers) of different sizes. Basically, an adjustable headrest is a vertically adjustable padded body against which the passenger may rest his or her head. The padded body may be adjusted vertically upwardly from the top of the seat along one or two adjustment posts, supports or rods. In use, the specific passenger is required to move the headrest up or down to properly position the headrest behind his or her head.
[0007] Literally hundreds of prior art patents exist in this area of technology which, in theory, should substantially reduce the quantity of head and neck injuries. However, in reality, most passengers improperly position the headrest with reference to his or her individual body size or fail to adjust the headrest at all. Often, the headrest remains at its lowermost position against the top side of the seat. In some cases, to improve visibility, the headrest is removed from the vehicle altogether.
[0008] As a result, these headrests not only fail to prevent head and neck injuries, in many instances additional injuries have been incurred due to improperly positioned head rests. For instance, a headrest that is positioned too high will cause the passenger to not only miss the headrest when his or her neck is forced back towards the seat, but the passenger's head and neck will make contact with the rigid supports upon which the headrest is supported resulting in further injuries which would not have occurred had the headrest not been adjustable. Any contact with these rigid support structures, which are typically made out of metal or hard plastic, can cause significant injury to the head and/or neck, particularly when the head and/or neck makes contact with the support structures following an abrupt stop or a collision.
[0009] Clearly, the invention of the adjustable headrest is an advancement in the area of safety to the head and/or neck during the operation of or riding in an automobile, but this advancement is only applicable when the headrest is used properly. That is, the adjustable headrest is only effective when it is properly adjusted for each individual's height. Since such an adjustment is generally not properly done, further safety precautions are clearly needed.
[0010] Additionally, in certain vehicles individual or bucket seats have replaced the bench seat. These bucket seats often have a built-in headrest which is, in effect, an extension of the seat upward beyond the mid to upper section of the back. This extension acts to provide some head and neck support but a large percentage of visibility is lost due to the upward extension which creates a blind spot in relation to oncoming passing vehicles. In addition, these bucket seats are generally of a standard height such that very tall passengers are still at risk for head and/or neck injuries because height of the passenger exceeds that of the bucket seat. Furthermore, the general design of the bucket seat is such that the head and/or neck are generally several inches to a foot away from this upper part of the seat whereby a collision of the vehicle still causes rapid acceleration of the head and neck toward the seat. Due to this rapid acceleration and non-optimal design of the headrest portion of the bucket seat, injuries still occur.
[0011] Several headrest systems have been developed which attempt to properly position a passenger's headrest behind the passenger's neck or attempt to cushion the rearward thrusting of the passenger's head and neck. Examples of these prior art headrest systems include U.S. Pat. No. 3,397,991 which discloses an automobile safety device having a spring loaded headrest and a pendulum which senses a sudden stopping or collision of the vehicle. When the pendulum springs forward the springs are released to force the headrest upwardly.
[0012] U.S. Pat. No. 3,586,366 discloses a inertia-responsive retractable head restraint device which rotates to an erect and supportive position when the headrest senses a sudden stop or collision of the vehicle.
[0013] U.S. Pat. No. 3,779,577 discloses a safety installation for the passengers of vehicles especially passengers of motor vehicles. The headrests of the front seats includes front and rear airbags which inflate upon sudden stopping or collision of the vehicle. One airbag inflates towards the front seat passenger to cushion the rearward thrust of the front seat passenger and the other airbag inflates towards the back seat passenger to cushion the forward thrust of the back seat passenger.
[0014] U.S. Pat. No. 5,110,185 discloses a vehicle seat which provides rollover protection in convertible or removable roof vehicles. When a sensor senses a rollover condition, a coil spring is released which forces a headrest upwardly beyond the height of the passenger's head to prevent the passenger's head from striking the ground during rollover of the vehicle.
[0015] U.S. Pat. No. 5,330,355 discloses a seat integrated inflatable neck support having a generally U-shaped inflatable airbag. The airbag is selectively inflatable by the passenger and wraps around the passenger's head and neck to support the passenger 5 head and neck during transit.
[0016] U.S. Pat. No. 5,466,001 discloses an airbag system for an automobile vehicle which senses the presence of a front seat or back seat passenger and inflates the airbags accordingly upon a collision of the vehicle.
[0017] U.S. Pat. No. 5,484,189 discloses a retractable pop-up headrest usable with a vehicle passenger seat. A spring is attached to the headrest and upon rapid deceleration of the vehicle the spring is activated permitting the headiest to move upwardly towards an operative position.
[0018] U.S. Pat. No. 5,556,129 discloses a vehicle seat back which includes a head side impact air bag. The seat includes a tower extending upwardly from the seat back upper end which contains an inflatable air bag which is deployable to provide head and head/body side impact protection for a seat occupant.
[0019] Although these prior art headrest systems are adequate for the purpose for which they were intended, these headrest systems fail to move the headrests in the proper position in a quick enough manner. During collisions, a passenger's head and neck are thrust back in a fraction of a second. Spring loaded mechanisms fail to react in the split second between the time of impact and the backward thrusting of the passenger's head and neck. Further, the pendulum mechanism used on several of these headrest systems are unreliable and often malfunction. For these reasons the prior art cited fails to adequately protect passengers and increase vehicle safety both before and during an accident.
[0020] Additionally, many automobiles are manufactured with back seat headrests. Typically, these back seat headrests are not vertically adjustable because any upward movement of the back seat headrest would obstruct the view of the driver out the rear window of the vehicle. Instead of vertically adjustable headrests, manufacturers have been extending the height of fixed backseat headrests in an attempt to provide protection while maintaining some measure of visibility out of the rear window of the vehicle. The larger headrests have continued to decrease visibility without any measurable increase in safety being provided to backseat passengers. These unadjustable back seat headrests also fail to adequately protect medium tall to tall passengers because the headrests do not fully extend to an appropriate height to protect the head and neck of these taller passengers. The headrest system of the present invention substantially instantaneously moves the back seat headrest upwardly to the fully extended position to provide support to these back seat passengers upon the occurrence of a collision or abrupt stopping, thereby providing head and neck protection along with better driver visibility in general.
[0021] Finally, standard head rests are generally made of the same material as the seat which includes some type of cloth, padded foam, or other material which is relatively comfortable to rest one's body against while still providing substantial support and rigidity as is needed by the seat, During a collision or other similar abrupt stop, the passenger's head and/or neck will often impact the headrest at a high speed. This rigid properties of the headrest cause the headrest to function as a rather hard stop even though it is covered with a cloth or padded foam. It would obviously be preferable to provide a more cushioned stop for the head and/or neck during such a collision or abrupt stop while simultaneously providing sufficient support during standard seating.
[0022] It is an objective of the present invention to provide an improved headrest system capable of reducing or eliminating head and/or neck injuries.
[0023] It is a further objective of the present invention to provide an improved headrest system that functions as a safety collision headrest.
[0024] It is a further objective of the present invention to provide an improved headrest system that is actuatable to an upper position by various events including a collision or other abrupt or sudden stops.
[0025] It is a further objective of the present invention to provide an improved headrest system which after being actuatable to an upper position provides for inflation of an airbag which fills the gap formed between the extended headrest and the top of the seat.
[0026] It is a further objective of the present invention to provide an improved headrest system which provides airbag protection to all occupied seats of a vehicle including front, middle and back seats.
[0027] It is a further objective of one embodiment of the present invention to provide an improved headrest system which may be retrofitted to current car seats.
[0028] It is a further objective of one or more embodiments of the present invention to provide an improved headrest system in which an airbag is inflatable over a rear portion of a front seat so as to provide a protective airbag to back seat passengers.
[0029] It is a further objective of one embodiment of the present invention to provide an improved headrest system that selectively deploys airbags based on the selective presence of a passenger detected in a seat.
[0030] It is a further objective of the present invention to provide an improved headrest system that is cost efficient to install in a vehicle, making the vehicle more cost efficient to insure while improving overall passenger safety due to the systems simplicity and selective deployment of airbags.
[0031] It is a further objective of the present invention to provide an improved headrest system capable of selectively controlling individual airbags in a vehicle so each airbag can be made to deploy or prevented from deploying to protect children and infants in restraining car seats.
[0032] It is a further objective of the present invention to provide an improved headrest system which is of simple construction, which achieves the stated objectives in a simple, effective and inexpensive manner, and which solves problems and satisfies needs existing in the art.
[0033] These and other objectives and advantages are obtained by the safety collision headrest system of the present invention, the general nature of which may be stated as including a seat having a front, a rear and a top; a headrest removably attached to the seat and extendable to an uppermost position; pressure actuation means for moving the body to the uppermost position; and an airbag deployed upon occurrence of an event.
[0034] The preferred embodiments of the invention, illustrative of the best mode in which Applicant has contemplated applying the principles, are set forth in the following description and are shown in the drawings and are particularly and distinctly pointed out and set forth in the appended claims.
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[0057] Similar numerals refer to similar parts throughout the drawings.
[0058] Accordingly, the improved safety collision headrest system of the present invention is shown generally in FIGS.
[0059] Although headrest system
[0060]
[0061] An optional rear airbag
[0062] Headrest
[0063] Each pole receiving hole
[0064] In a preferred embodiment, airbags
[0065] Fluidly expanding combustible propellant provides a pressurized fluid to cylinder
[0066] Most vehicles today employ a combustible propellant such as sodium oxide to inflate currently used front airbags. A predetermined amount of sodium oxide is operatively coupled to a charge or blasting cap which in turn is connected to a collision sensor within the vehicle. Upon the occurrence of a collision, the sensor triggers the charge or blasting cap causing the sodium oxide to explode. The explosion causes the sodium oxide to expand rapidly in a gaseous state thereby inflating the airbag. The advantage to using an electrically triggered combustible propellant is that electrical signals travel very quickly allowing a faster and safer reaction time by the airbags.
[0067] As shown in
[0068] Sodium oxide is a currently preferred propellant because it is a solid substance making it easy to handle, package and operatively mount within headrest
[0069]
[0070] The preferred actuation assembly fully illustrated in
[0071] Compression cylinder
[0072] Compression cylinder
[0073] One or more collision sensors
[0074] Collision sensors
[0075] In further accordance with one of the other features of the invention, simultaneous or substantially simultaneously with the expansion of the compression cylinder
[0076] One advantage of safety collision headrest system
[0077] Controller
[0078] One feature made possible by controller
[0079] When headrest system
[0080] Another feature made possible by controller
[0081] Controller
[0082] After the activation of cylinder
[0083] As illustrated in
[0084] Yet another embodiment for a pressure actuation method is shown in
[0085] The embodiment shown in
[0086] While the applicant has described several different pressure actuation mechanisms for movement of headrest
[0087]
[0088]
[0089] In a further embodiment shown in
[0090] In an additional embodiment (not shown) of the back seat headrest system described above, airbags
[0091] Airbags
[0092] The headrest system of the present invention may be used on headrests having configurations other than those illustrated herein such as headrests having one center post rather than the pair of poles
[0093] Headrest system
[0094] Accordingly, headrest system
[0095] Accordingly, the safety collision headrest system of the present invention is simplified, provides an effective, safe, inexpensive, and efficient device which achieves all the enumerated objectives, provides for eliminating difficulties encountered with prior devices, and solves problems and obtains new results in the art.
[0096] In the foregoing description, certain terms have been used for brevity, clearness and understanding; but no unnecessary limitations are to be implied therefrom beyond the requirement of the prior art, because such terms are used for descriptive purposes and are intended to be broadly construed.
[0097] Moreover, the description and illustration of the invention is by way of example, and the scope of the invention is not limited to the exact details shown or described.
[0098] Having now described the features, discoveries and principles of the invention, the manner in which the improved safety collision headrest system is constructed and used, the characteristics of the construction, and the advantageous, new and useful results obtained; the new and useful structures, devices, elements, arrangements, parts and combinations, are set forth in the appended claims.