Next Patent: Packaging apparatus and methods
Next Patent: Packaging apparatus and methods
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[0001] The present invention relates generally to the field of plastic wrap packaging. In particular, the present invention is directed to a device for more efficiently beginning a plastic stretch wrap operation.
[0002] The packaging industry has developed a variety of techniques for packing a wide variety of items. One of the most adaptable techniques is the use of plastic wrap, and more specifically plastic stretch wrap film. The use of plastic stretch wrap has developed to the point that this material is used to wrap everything from small boxes to pallets of crates. The terminology stretch wrap or plastic film is well recognized in the packaging industry as denoting a wide variety of different products that are used in a particular class of packaging situations.
[0003] In most of these situations, a stretchable plastic film is preferably placed under tension and deployed over the item to be wrapped. The plastic film clings to the item to be wrapped, and clings to itself so that at the end of the wrapping process, the plastic film holds onto itself and maintains some of the original pressure under which the film was deployed. The elastic properties of the film hold it securely to the package that has been wrapped.
[0004] Plastic stretch film can be deployed using any number of different systems. These include a hand-held spool holding a roll of plastic stretch film that can be pulled off of the roll as it is deployed manually in any manner that can be managed by the individual holding the spool. At the other end of the spectrum is the use of robots that can automatically carry out most of the wrapping operation in accordance with predetermined settings. Relatively large packages can be wrapped in a quick efficient manner using wrapping systems that automatically move both the package and the roll of plastic stretch film until the package is entirely encased. An automatic system or robot can easily finish the operation based upon its preprogramming and the fact that the plastic stretch film sticks to itself, especially when deployed under tension.
[0005] Examples of various holders and deployment systems for plastic stretch wrap are found on pages 106-114 of the
[0006] Unlike the completion of the wrapping process, which occurs quickly and easily, and can be effected by an automated system, the beginning of the wrapping process is extremely cumbersome. Even with automated systems, an operator has to find and hold the end of the plastic as it is pulled from the roll. The operator then must attach the plastic firmly to an appropriate place on the package or the pallet supporting the package for the rest of the wrapping operation to commence. If the end of the plastic is not properly secured to the package, the entire wrapping operation can be compromised. Generally, it is necessary to tie the end of the plastic roll to the package, often necessitating awkward positioning on the part of the wrap system operator. As a result, the initial attachment of the plastic stretch film to the package is usually the most time-consuming and arduous part of the operation. As wrap system operators become more fatigued, the necessary initial part of the wrapping operation is further slowed. If the wrap is manually applied, the overall process is further slowed. The result is inefficiency and higher production costs.
[0007] Accordingly, there is a definite need in the packaging industry for a quick and easy technique or device for attaching the reading end of the plastic stretch roll to a package to begin the wrapping process. Such a device or technique would be extremely easy to use and relatively inexpensive.
[0008] Accordingly, it is one object or goal of the present invention to overcome the difficulties of conventional plastic stretch wrap systems.
[0009] It is another object of the present invention to provide a technique or device for use with a wide variety of different types of plastic wrapping systems.
[0010] It is a further object of the present invention to provide a device to begin a plastic wrapping operation in a quick, efficient manner.
[0011] It is an additional object of the present invention to provide a device for beginning a plastic wrapping operation, where the device is disposable due to its low cost.
[0012] It is still another object of the present invention to provide a device to begin a plastic wrapping operation, where the device is extremely simple and easy to use.
[0013] It yet a further object of the present invention to provide a technique for beginning a plastic wrapping operation in which the time and effort of the operator of the system is minimized.
[0014] It is again an additional object of the present invention to provide a device for beginning a plastic wrapping operation, where the device admits to a wide variety of modifications and adaptations.
[0015] It is still a further object of the present invention to provide a technique for beginning a plastic stretch wrap operation where one end of the film from a plastic roll can be connected very securely with minimum effort on the part of the system operator.
[0016] It is yet an additional object of the present invention to provide a device for beginning a plastic stretch wrap operation, in which the device provides enhanced safety and ease to the wrap system operator.
[0017] It is again a further object of the present invention to provide a device for beginning a plastic stretch wrap operation that is particularly effective for use with a pallet.
[0018] It is still another object of the present invention to provide a device for beginning a plastic stretch wrap operation that can be used with a wide variety of package types and package support devices.
[0019] It is again an additional object of the present invention to provide a device for beginning a plastic stretch wrap operation where the leading end of the plastic wrap does not have to be tied to the package or the package support.
[0020] These and other goals and objects of the present invention is achieved by a connector for connecting plastic wrapping material to a package to be wrapped. The connector includes two arms connected at one end of each to form a substantially V-shaped structure with an interior apex. The connector also includes a hook structure arranged at one end of one of the arms and configured to connect to the package to be wrapped.
[0021] Another aspect of the present invention includes a method for wrapping a package with plastic wrapping material. The method includes the steps of attaching one end of the plastic wrapping material to a first part of a connector. Next a second part of the same connector is attached to the package to be wrapped. Finally, plastic wrapping is to be put around the package using the connector as a contact point.
[0022]
[0023]
[0024] Connector
[0025] The two arms
[0026] The size of hook structure
[0027] The V-shaped structure constituted by arms
[0028] In operation, the operator of the plastic film wrapping system pulls the leading edge of the plastic film from the roll of plastic, bunch the end together and insert it between arms
[0029] A wide variety of plastic films and rolls can be accommodated by making minor modifications in the connector structure
[0030] It should be noted that while standard plastic wrapping film is used in a number of embodiments of the present invention, thicker wrapping plastic can also be used with appropriate adjustments of the size of arms
[0031] While the first preferred embodiment of the present invention is made of a low density plastic, any appropriate material can be used. Very often such materials are dictated by the type of plastic film being used for wrapping the package, environmental conditions, specific packing requirements and the size of the package. In some applications, the contact
[0032] Further, hook
[0033] Further, connector
[0034] While it is expected that the connectors
[0035] The use of even expensive materials to constitute connector
[0036] While a number of embodiments have been presented by way of example, the present invention is not limited thereto. Rather, the present invention encompasses all variations, modifications, adaptations, permutations or embodiments that would occur to one skilled in this technology having been taught the present invention. Accordingly, the present invention should be limited only by the following claims.