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[0001] The present invention relates to footwear. More particularly, the present invention relates to an athletic or sport shoe having a sole with a visible, replaceable cushioning cassette.
[0002] The visual appeal of shoe components, particularly the appeal of color in visible shoe components, is an important aesthetic consideration in shoe design. Visible shoe components—including laces, tongues, vamp sections, and other components of uppers—form a color pattern that often is integral, for example, to an overall color pattern of a schema for uniform dress of a team, a band, or a cheerleading squad.
[0003] While color characteristics of uppers are of primary importance for a shoe's visual appeal, color characteristics of soles and sole components may also be of importance for a shoe's visual appeal. However, soles, including those of athletic or sport shoes, are designed primarily to mediate impacts between the feet of a wearer and a surface on which the wearer treads.
[0004] The impact response capacity of a shoe is critical for a shoe's practical utility. Significant force is often placed on the front and heel regions of a shoe sole when a wearer walks, runs, or jumps. Such force may be particularly strong and recurrent when a wearer walks, runs, or jumps during the fray of athletic competition or other sporting activity.
[0005] The impact response capacity of a shoe is tied closely to the cushioning capacity of the shoe's sole. Cushioning capacity of a sole, i.e., its capacity to mediate impacts between a wearer's foot and a surface, has two component capacities: (1) shock absorption capacity, and (2) resilience capacity. Achieving a balance in shock absorption and resilience capacities is advantageous for optimizing the impact response capacity of a shoe.
[0006] While soles of some shoes may be unitary, and others may comprise two layers (e.g., outsole and midsole), soles of athletic or sport shoes typically comprise three layers: outsole, midsole, and insole. Furthermore, while each of these layers typically has a role in mediating a shoe's impact response capacity, the role of the midsole is usually primary, in either a shoe having a sole comprising two layers or a shoe having a sole comprising three layers. Consistent with this primary role of the midsole, some shoe designs provide midsole elements that may be interchanged in order to facilitate modifying a shoe's impact response capacity.
[0007] Certain air-bladder inserts for midsoles, which are cemented in a sole, have been developed to facilitate production of shoes with varying impact response capacities. Since these air-bladder inserts are cemented in a sole, their visibility is restricted, even though, in some shoe designs, transparent areas in a shoe's heel region may allow air-bladder inserts to be viewed from below the sole. In addition, since these air-bladder inserts are cemented into place during shoe manufacture, they do not permit either a shoe's impact response capacity or a shoe's color pattern to be readily modified.
[0008] Accordingly, the present invention provides footwear having a sole with a visible cushioning cassette which may be conveniently removed and replaced in order to allow either impact response capacity or color pattern of an individual piece of footwear to be readily modified. In order to modify impact response capacity, replacement is accomplished with a visible cushioning cassette having a different cushioning capacity, while in order to modify color pattern, replacement is accomplished with a visible cushioning cassette of a different color.
[0009] In particular, the present invention provides footwear, particularly an athletic or sport shoe, comprising a sole and an upper connected to the sole, the sole having at least one cavity therein for receiving a cushioning cassette, the cavity being accessible to permit removal and replacement of the cassette, which, when within the cavity, is visible through clear (such as transparent or translucent) material of the sole when viewed from outside of the footwear. In preferred embodiments, the invention provides footwear, particularly an athletic or sport shoe, comprising a sole and an upper connected to the sole, the sole comprising an outsole; and a midsole, the midsole comprising a midsole section having at least one cavity therein for receiving a cushioning cassette, the cavity being accessible to permit removal and replacement of the cassette, which, when within the cavity, is visible through clear (such as transparent or translucent) material of the sole when viewed from outside of the footwear. In other related preferred embodiments, the present invention provides such footwear, wherein the midsole section is made largely of clear material.
[0010] Embodiments of footwear as provided by the present invention include those having soles with other structures that address practical needs for lightness, durability, and structural integrity in the soles. Use of sole structures composed of cells arranged in reticulated or honeycomb-like patterns (i.e., use of reticulated wall structures) lessens sole mass, in comparison with soles that lack such cells. Furthermore, use of such reticulated wall structures in sole layers may provide strength and stabilize soles against lateral collapse. Consequently, the use of such reticulated wall structures in soles is particularly suitable for athletic or sport shoes, since both low sole mass and high sole strength are generally desired in athletic or sport shoes.
[0011] Accordingly, the present invention also provides other preferred embodiments of such previously noted footwear wherein a cavity for a cushioning cassette is formed by walls of cells in a midsole section, wherein walls of these cells also form a reticulated wall structure in the midsole section. The present invention also provides other preferred embodiments of such footwear wherein the midsole section is largely made of clear material. The present invention also provides other preferred embodiments of such footwear (wherein the midsole section is, or is not, largely made of clear material, but wherein a cavity for a cushioning cassette is formed by walls of cells, and wherein walls of these cells also form a reticulated wall structure in the midsole section) wherein a bottom of the cavity for the cushioning cassette also comprises a reticulated wall structure.
[0012] In other preferred embodiments, the invention provides all such previously noted footwear having a sole comprising an outsole and a midsole, but wherein the sole additionally comprises an insole, so that the sole comprises an outsole; a midsole, the midsole comprising a midsole section having at least one cavity therein for receiving a cushioning cassette, the cavity being accessible to permit removal and replacement of the cassette, which, when within the cavity, is visible through clear material of the sole when viewed from outside of the footwear; and an insole. In various embodiments of such footwear, the midsole section is (or is not) largely made of clear material, and a cavity for a cushioning cassette is (or is not) formed by walls of cells in the midsole section, wherein walls of the cells also form a reticulated wall structure in the midsole section.
[0013] The present invention also provides method for modifying color pattern (or impact response capacity) of footwear having a sole with a visible, replaceable cushioning cassette, the method comprising removing the cassette from the sole, and replacing the cassette with another of a different color (or different cushioning capacity). In embodiments where a cushioning cassette in a cavity of a midsole section is accessible without removing an area of the insole, the present invention also provides method for modifying color pattern (or impact response capacity) of footwear, the method comprising removing the visible cushioning cassette, and replacing the visible cushioning cassette with another of a different color (or different cushioning capacity). In embodiments where a cushioning cassette in a cavity of a midsole section is accessible through an insole, the present invention also provides method for modifying color pattern (or impact response capacity) of footwear, the method comprising lifting an insole area above the cavity, removing the visible cushioning cassette, and replacing the visible cushioning cassette with another of a different color (or different cushioning capacity).
[0014] The present invention may also be embodied in articles of manufacture other than footwear. In particular, the visible, replaceable cushioning cassette, as provided by the present invention, may be utilized, without limitation, in grips and gripping elements of all kinds (including, for example, handles for suitcases or levers for furniture and appliances), pads or padding elements of all kinds (including, for example, bottom units for feet of chairs, stools, or stands; or seat units for furniture, buses, or airplanes), cushioning components of all kinds (including, for example, packaging pads and automotive or aerospace cushioning devices), and the like.
[0015] Other features and advantages of the invention will be apparent from the following description of the preferred embodiments thereof, and from the claims.
[0016]
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[0031]
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[0034]
[0035]
[0036] Referring to
[0037] Referring to
[0038] Referring to
[0039] In other embodiments of the insole, insole areas
[0040] Referring to
[0041] The clear material, which can be based on either thermoplastic or thermosetting resin systems, can be formulated from any elastomeric material that can be made into a clear product with a combination of sufficient strength, flexibility, and durability. As noted in EP Publication No. 0 456 434 A2 (incorporated herein by reference), thermosetting systems are generally preferred because of compatibility of processing techniques and better physical properties. As also noted in EP Publication No. 0 456 434 A2, suitable elastomeric materials include synthetic elastomers based on homo and copolymer systems such as polycondensation polymers (e.g., polyurethanes), ethylene-propylene based copolymers (e.g., EPDM), other synthetic rubber materials (e.g., SBR, neoprene, etc.), vinyl-based polymers (e.g., polyvinyl chloride), polyacrylate copolymers, and the like.
[0042] Referring to
[0043] Referring again to
[0044] The bottom of cavity
[0045] Referring again to
[0046] With the interior side walls of the open cells that form heel-region cavity
[0047] Cavity
[0048] Referring to
[0049] Referring to
[0050] Referring to
[0051] Referring to
[0052] Referring to
[0053] Referring to
[0054] Referring again to
[0055] Referring to
[0056] Referring to FIGS.
[0057] As a ceiling wall forms cells
[0058] Referring to FIGS.
[0059] Referring to
[0060] The elastomeric material of which cushioning cassette
[0061] Referring to
[0062] By way of example, and not limitation, ambient air for a typical terrestrial location is, by volume, approximately 21% oxygen, 77% nitrogen, 1% argon, and 0.3% carbon dioxide, with 0.97% a mixture of other gases like hydrogen, neon, krypton, helium, ozone, and xenon. The filling of a chamber with ambient air as the gaseous medium, does not require that the ambient air be sealed within the chamber for the cassette to provide cushioning, though sealed containment of ambient air within cushioning cassette
[0063] Referring to
[0064] In addition to ambient air, other gases, without limitation, that may be used to fill chambers of cushioning cassettes (such as cassettes
[0065] Referring to
[0066] Referring to FIGS.
[0067] Referring to
[0068] Referring to
[0069] Referring to
[0070] Referring to
[0071] Referring again to
[0072] Referring again to
[0073] Similar methods (for modifying a color pattern or for modifying impact response capacity of footwear), but not including the lifting of an insole area, may be used for embodiments either lacking an insole, or having cassettes in cavities that are accessible without lifting an insole (for example, a cavity amenable to receiving cassettes inserted from a sole side, as in the heel midsole sections of FIGS.
[0074] With embodiments of the present invention, an article of footwear, and particularly an athletic or sport shoe, may be tailored to display a particular color pattern. In addition, the footwear may be tailored to have an appropriate impact response capacity. Both a particular color pattern and an impact response capacity may be optimized for activities of the wearer of the footwear.
[0075] It is also to be understood that the visible, replaceable cushioning cassette apparatus of the present invention may be utilized in other articles of manufacture wherein it is desired to alter the cushioning or pressure resistance of the article or change the color or color pattern of the article. Accordingly, the visible, replaceable cushioning cassette, as provided by the present invention, may be utilized, without limitation, in grips and gripping elements of all kinds (including, for example, handles for suitcases or levers for furniture and appliances), pads or padding elements of all kinds (including, for example, bottom units for feet of chairs, stools, or stands; or seat units for furniture, buses, or airplanes), cushioning components of all kinds (including, for example, packaging pads and automotive or aerospace cushioning devices), and the like.
[0076] While footwear of the present invention, i.e., footwear having a sole with a visible, replaceable cushioning cassette, has been described in connection with preferred embodiments, the invention is not intended to be limited to the particular embodiments described. On the contrary, the invention is intended to cover such alternatives, modifications, and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims.