[0001] The present invention relates to a reflective liquid crystal display(hereinafter “LCD”) and a method for manufacturing the same, more particularly to a reflective LCD having high transmittance.
[0002] The reflective LCD generally uses natural light as a light source rather than additional light source. In this reflective LCD, a natural light is radiated from an upper substrate, and then the light is reflected via a reflecting plate disposed at a bottom position of a lower substrate. At this time, the light is absorbed or transmitted according to the arrangement of liquid crystal molecules.
[0003] The general twisted nematic(TN) mode reflective LCD has the drawback of narrow viewing angle. Therefore, conventionally the hybrid mode reflective LCD capable of displaying full color and having a fast response time in the low voltage condition has been suggested. However, the hybrid mode reflective LCD only uses the birefringence effect of liquid crystal molecules, accordingly the contrast ratio is degraded since the gray scale inversion is easily occurred depending on the viewing direction. To solve foregoing problem, a bi-axial compensating film is applied to the hybrid mode reflective LCD. However, the bi-axial compensating film is difficult to produce and it is also difficult to apply to cells.
[0004] Therefore, conventionally the reflective LCD without using any optical compensating film has been suggested to solve the problem of gray scale inversion and to obtain high transmittance and wide viewing angle.
[0005]
[0006] First of all, a metal layer is deposited on a lower substrate
[0007] Herein, a distance λ1 between the tooth of the counter electrode
[0008] In this reflective LCD, there is formed a fringe field Ef between the counter electrode
[0009] However, the conventional reflective LCD having high transmittance has following drawbacks.
[0010] First of all, the conventional reflective LCD having high transmittance has the counter electrode
[0011] That is to say, the counter electrode
[0012] Furthermore, compared with a general reflective TN LCD, the conventional reflective liquid crystal display having high transmittance has no topology which is formed on the lower substrate for scattering light. Therefore, an incident light is not scattered with a wide angle when electric field is applied. Further, excellent viewing angle characteristic is obtained at front side of a screen, while poor viewing angle characteristic is found at the sides of the screen.
[0013] Accordingly, it is one object of the present invention to provide a method for manufacturing a reflective LCD having high transmittance, which is capable of simplifying a manufacturing process by simultaneously forming the counter electrode and the pixel electrode.
[0014] It is another object of the present invention to provide the LCD having high transmittance that can obtain wide viewing angle.
[0015] To accomplish foregoing objects, the reflective LCD comprises:
[0016] an upper and a lower substrates opposed each other by intervening a liquid crystal layer;
[0017] a first insulating layer formed on the lower substrate;
[0018] a second insulating layer formed on the first insulating layer, wherein the second insulating layer has a uniform topology on its surface; and
[0019] a first and a second electrodes disposed alternatively at a sidewall of the topology in the second insulating layer,
[0020] wherein a distance between the first and the second electrodes is narrower than a distance between the upper and the lower substrates so that a fringe field is formed between the first and the second electrodes.
[0021] The present invention further comprises:
[0022] a lower substrate comprising a gate bus line and a common signal line extended in a selected direction; a gate insulating layer formed on the lower substrate in which the gate bus line and the common signal lines are formed; a thin film transistor having a channel layer formed at a selected portion on the gate insulating layer having the gate bus line, and a source electrode overlapped with one side of the channel layer, and a drain electrode overlapped with the other side of the channel layer; an intermetal insulating layer formed on the gate insulating layer in which the thin film transistor is formed, and having a plurality of uniform topology on its surface; a counter electrode disposed at one sidewall of the topology of the intermetal insulating layer, and contacted with the common signal line; and a pixel electrode disposed at the other sidewall of the topology of the intermetal insulating layer and between the counter electrode, and contacted with the drain electrode wherein the pixel electrode forms a fringe filed together with the counter electrode;
[0023] an upper substrate opposed to the lower substrate and comprising a color filter at its surface;
[0024] a liquid crystal layer sandwiched between the upper and the lower substrate, and comprising a plurality of liquid crystal molecules;
[0025] a first homogeneous alignment layer and a second homogeneous alignment layer, both formed at inner faces of the upper and the lower substrates and having rubbing axes of selected directions respectively;
[0026] a polarizing plate disposed at an outer face of the upper substrate;
[0027] a reflecting plate disposed at an outer face of the lower substrate; and
[0028] a quarter wave plate disposed between the reflecting plate and the lower substrate, or between the polarizing plate and the upper substrate.
[0029] According to another aspect, the present invention comprises the steps of:
[0030] forming a gate bus line and a common signal line by depositing a metal layer on a lower substrate and by patterning a selected portion of the metal layer;
[0031] forming a gate insulating layer on the lower substrate in which the gate bus line is formed;
[0032] forming a channel layer on a selected portion of the gate insulating layer having the gate bus line;
[0033] forming a source electrode overlapped with one side of the channel layer, a drain electrode overlapped with the other side of the channel layer, and a data bus line being contacted to the source electrode and crossed with the gate bus line, by depositing a metal layer on the gate insulating layer in which the channel layer is formed, and by patterning a selected portion of the metal layer;
[0034] forming an intermetal insulating layer having a uniform topology on a surface of the gate insulating layer;
[0035] etching selected portions of the intermetal insulating layer and the gate insulating layer so as to expose selected portions of the common signal line and the drain electrode; and
[0036] forming a counter electrode contacted with the common signal line and a pixel electrode contacted with the drain electrode by depositing a transparent metal layer on the intermetal insulating layer and by patterning a selected portion of the transparent metal layer.
[0037]
[0038]
[0039]
[0040]
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[0042]
[0043] Hereinafter, the preferred embodiment of the present invention will be described with reference to accompanying drawings.
[0044] Referring to
[0045] As shown in
[0046] An intermetal insulating layer
[0047] In the meantime, referring to
[0048] As shown in
[0049] A polarizing plate
[0050] Operation of the reflective LCD as constituted above will be discussed hereinafter.
[0051] First, when the gate bus lines
[0052] Then this, the natural light is linearly-polarized, for example left-linearly-polarized by the polarizing plate
[0053] The linearly-polarized light that is passed through the liquid crystal layer
[0054] The right-circularly-polarized light that is passed through the quarter wave plate
[0055] As the light passed the reflecting plate
[0056] Then, the left-linearly-polarized light
[0057] On the other hand, when a scanning signal is transmitted to the gate bus line
[0058] At this time, the distance λ11 between the teeth
[0059] At this time, the light incident to the LCD device of the present embodiment has a transmitting process as follows.
[0060] First of all, it is on the assumption that the natural light is left-linearly-polarized in the same direction with the polarizing axis of the polarizing plate
[0061] Afterward, as shown in
[0062] And then, the light
[0063] The light
[0064] Next, as shown in
[0065] As described in the above specification, in this reflective LCD, the intermetal insulating layer in which the topology is formed, is deposited on a surface of the gate insulating layer, and the counter electrode and the pixel electrode are formed on the intermetal insulating layer at the same time. As a result, steps of depositing and patterning the ITO can be deleted thereby reducing the number of manufacturing process and also reducing manufacturing cost.
[0066] Furthermore, the teeth of the counter electrode and the pixel electrode are disposed in an alternative manner at the sidewalls of the intermetal insulating layer in which the topology is formed, thereby scattering the light reflected from the reflecting plate with a wide angle. Therefore, transmittance at the sides of the screen and the viewing angle characteristic thereof are improved.
[0067] Various other modifications will be apparent to and can be readily made by those skilled in the art without departing from the scope and spirit of the present invention.