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7631381 |
Mattress having foam encasement and method of making the same
A mattress core unit, such as an innerspring, is placed inside a foam envelope, which in turn is covered with fabric. The side and end rails of the envelope overlap the bottom panel, to provide...
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7617788 |
High comfort mattresses having fiberballs
In one embodiment, a mattress is constructed of a core having a first side and a second side. A padding layer is positioned at the first side of the core and has a contoured surface and a planar...
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7600304 |
Method for production of a fixing piece
A method for the production of a fixing piece ( 12, 36 ) serves for fixing of covering material to cushion pieces for vehicle seats. A profile body ( 12 ) is connected to a separately produced sewn...
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7574788 |
Foundation cover stretching and stapling system
A system for automatically stretching and stapling a foundation cover to a spring unit for a foundation, including a support table for supporting the foundation and cover, and a series of...
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7562443 |
Automatic box spring fastening apparatus
A method and apparatus for assembling box springs for use in bedding applications. The apparatus comprises a base for supporting a frame and a spring unit, a framework with a plurality of tools...
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7543364 |
Border flanging and attachment gusset forming system
A process and apparatus for forming a mattress. A border material is fed through a sewing station to form a hem. The same material is fed through the sewing station again, at a different elevation...
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7533452 |
Method of fabricating a foam bun for an automobile high-back seat
A high-back automobile seat having an opening defined by the seat's rear surface. The opening allows mounting of utility or entertainment components for use by a passenger behind the high-back...
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7490395 |
Method and apparatus for attaching accessories to load-bearing fabric
An apparatus for attaching an item to load-bearing fabric including male and female strips that snap together on opposite sides of the fabric. The male strip is attached to the item to be secured...
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7490401 |
Positioning device for staple guns and method of use
Apparatus for manufacturing a bedding foundation having a base and a wire grid of support wires, comprising at least one vertically moveable staple gun having a staple head and a wire positioner...
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7490392 |
Seating unit with formed cushion, and manufacturing method
A cushion subassembly includes a support, a cushion of non-woven polymeric (PET) or PETE fibers with a formed edge that wraps over an edge of the support, and an upholstery sock pulled onto and...
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7484282 |
Method of making mattresses
A pillow top mattress is made by first folding a mattress core border strip lengthwise to form at least one integral pillow top border, cutting diamond-shaped notches out of the folded edge, and...
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7475464 |
Climate controlled seat
A vehicle seat has a seat bottom and seat back. The seat bottom can have a ventilated insert located between the seat upholstery and the seat cushion. The inset can be in fluid communication with...
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7467454 |
Box spring stapler apparatus
A fastener apparatus is provided for securing a plurality of modules to a frame.
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7461442 |
Assembly apparatus and process for a chair back
An office chair is provided having a contoured back assembly comprising a back frame and a suspension fabric. The fabric is attached to the back frame through a spline wherein the back frame has a...
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7458642 |
Sling chair construction having non-weight bearing material and method of constructing same
A chair construction includes a chair frame with a seat portion and a back portion and a flexible envelope that encompasses the chair frame. The envelope includes first and second layers having a...
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7445740 |
Method for production of a flexible shaped strip
A method produces a flexible shaped strip ( 18 ), made of plastic, for fixing cushion cover ( 12 ) to a cushion component ( 10 ). The cushion component is formed of a foam material and includes a...
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7430793 |
Apparatus for securing a trim cover with a foam pad and method of using the same
An apparatus for securing a trim cover to a foam pad includes a base and a platform coupled thereto that defines a working surface for supporting the foam pad thereon. A plurality of actuators...
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7424762 |
Mattress assembly and manufacturing process for a mattress using adhesive patches
A mattress and a method of manufacturing a mattress are disclosed. The mattress includes a mattress core, a side rail joined to the mattress core by a one or more adhesive patches, optionally a...
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7401829 |
Critical seam alignment of soft trim to automobile components
An automobile interior component includes a substrate component having a seam-mating section. The seam-mating section has a welt protrusion-mating channel that is useful for accurately position a...
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7373678 |
Seat cushion with adjustable contour and method of adjusting the contour of a seat cushion
A flexible support structure of a seat cushion, such as a wheelchair cushion, has an upper surface with a support contour having relief areas for establishing relatively less pressure on skin...
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7284494 |
High comfort mattresses having fiberballs
In one embodiment, a mattress is constructed of a core having a first side and a second side. A padding layer is positioned at the first side of the core and has a contoured surface and a planar...
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7251847 |
Continuous wire spring mattress or seating product and method of manufacture
A mattress or seating spring core assembly and method of manufacture which comprises interconnected rows of coil springs wherein each row terminates in a cut wire end which is bent inwardly into...
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7240957 |
Automotive open base foam armrest assembly
A method of manufacturing an automotive door armrest is provided and comprises molding an armrest support surface into a lower door panel. A frame assembly is formed to comprise at least one...
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7222401 |
Method for making a head restraint assembly
A head restraint assembly comprising a frame assembly including a retention member. A pillow coupled to the frame assembly with the pillow configured to allow access to the retention member. A...
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7197801 |
Automotive vehicle seat insert
There is disclosed a method of manufacturing an insert suitable for placement within a seat of an automotive vehicle. The insert preferably includes multiple layers, one of which includes a heater...
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7181794 |
Fire-retardant mattress
A fire retardant pillow top mattress has a base which is covered by a fire barrier material. A ticking covers the fire barrier material. Sheets of these combined materials are formed into a top, a...
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7174613 |
Method for manufacturing a foam core having channel cuts
A method of manufacturing a mattress including providing a foam block, convoluting the foam to form a tongue extending longitudinally along the foam block, and removing at least a portion of the...
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7134730 |
Seat trim cover assembly aid
A method of manufacturing a seat that includes the steps of attaching adjacent upholstery panels with a locator strip and attachment strip sandwiched therebetween. The attachment strip includes an...
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7117655 |
Method of applying at least one web of insulator material to multiple spring assemblies
A method of applying at least one web of insulator material to a plurality of spring assemblies is provided. Each web of insulator material is unwound from a roll, passed along a roller and applied...
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7096549 |
Carrier and attachment method for load-bearing fabric
An attachment structure for a load-bearing fabric including an expandable carrier secured to an un-stretched load-bearing fabric. To attach the carrier to a support frame, the carrier and fabric...
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7089639 |
Method for manufacturing support pillows
In one embodiment, a method for making a pillow comprises cutting at least one piece of fabric to form a pair of skins that each comprise a midsection and two arm sections. The two skins are sewn...
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7065849 |
Method of producing waterproof foam mattresses
Production process for waterproofed foam mattresses, starting from a foam material body ( 1 ) in which a plurality of passing through holes ( 2 ) are carried out in the bigger faces and some...
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7059029 |
Method of testing a sensor array incorporated into a vehicle seat
The present invention provides a method of testing a sensor array that is incorporated into a vehicle seat. The method includes the steps of placing a seat pan and cushion assembly having a seat...
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7017254 |
Rail clip for seat bases
A monolithic rail clip, formed from a single piece of material, comprising a plurality of integrated hooks spaced along an angled rail body for use in constructing a seat base. A pair of the rail...
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7007356 |
Cushioning pads and the formation of cushioning pads
A method of forming a cushioning pad includes placing a component formed of polyurethane foam onto a first web of polyethylene foam. A second web of polyethylene foam is then placed over the...
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6986190 |
Method for assembling a case on a cushion
A method for assembling a case ( 5 ), such as integral play station, a simple screen for a DVD reader or for a play station, a loudspeaker, on a cushion ( 2 ) such as a headrest or a set back...
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6944900 |
Quilted mattress cover with inverted seam
A mattress having an inverted top panel/border seam, with an optional appended decorative rope welting on the border is described. An inverted seam secures the top panel to the border portion of a...
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6880215 |
Method of manufacturing cushion construction for seating unit
A method of manufacturing a seating unit, such as a chair, includes manufacturing a cushion made from a non-woven fibrous material, and attaching the cushion to the seating unit for comfortable...
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6860012 |
Method for forming elastic ventilation cushion
A method for forming elastic ventilation cushion comprises the steps of arranging a plurality of needle seats at two banks, an upper bank and a lower bank, and a straight gap is formed between the...
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6848156 |
Method of making a motorcycle seatback
A method of making a motorcycle backrest which has a back support cushion with a handhold aperture, and a support arm for mounting the backrest on a motorcycle saddle or frame uses a mold with a...
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6832421 |
Vehicle seat, a skin material for a vehicle seat and a method of manufacturing the vehicle seat
The vehicle seat of the invention includes a cushioning material having a ridge surrounding and defining a seating area on the cushioning material and a skin material covering the cushioning...
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6745444 |
Method of manufacturing a seat
A method of manufacturing a seat assembly is disclosed and includes the steps of providing a seat frame having a hog lance loop, providing a trim cover, providing a fastener strip formed in a plane...
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6694554 |
Fiber mass with side coil insertion
A resilient structure having a fiber batt with coil springs disposed therein and respective coil spring paths. Each of the coil spring paths extending from a respective coil spring and having a...
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6663734 |
Method for forming a foamed product integral with trim cover assembly
Method for forming a foamed product integral with trim cover assembly, in which, at first, a foam padding piece and a surface cover piece are temporarily secured or bonded with each other, at the...
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6629347 |
Cam controlled cushion assembly method
Apparatus and a method for assembling a stretchable cover upon a rigidly backed foam cushion wherein the cushion lateral dimensions vary along its length. The degree of stretching of the cover...
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6629346 |
Method for installing a seat cover and a seat cover installation device used for performing the method
An automated method for installing a seat cover and a device for implementing the method are disclosed. The seat cover is provided with at least one shaped spar onto a seat body that includes at...
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6581260 |
Machine and method of securing fabric to a core
A machine and method for securing fabric layers to the core of a fabric panel. The machine includes top rollers and side rollers for stretching the fabric layers along the top surface and side...
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6568058 |
Method of assembling a fully upholstered ready-to-assemble article of furniture
A fully upholstered, ready-to-assemble article of furniture which may be custom ordered by a consumer, packaged by the seller for shipment to the consumer by a parcel delivery service, and then...
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6528002 |
Preformed enclosure for a cushion
A seating cushion for use as a seat bottom, back, headrest, arm or the like in a seating product. The seating cushion comprises an outer enclosure formed of a relatively durable and inert polymer...
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6523237 |
Automotive seat assembly having an integral tear seam
An automotive seat assembly is provided with an integrated side impact airbag. The seat assembly comprises a seat cushion and a seat back mounted to the seat cushion. A seat cushion trim cover...
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