Description:
This invention relates to improved glidants and a process for preparing the same.
More particularly, it is concerned with improved glidants comprising a glidant substance wherein said glidant substance is subjected to wet treatment with a surface active agent, said glidant substance being selected from the group consisting of higher fatty acids, the metal salts thereof and hydrogenated vegetable oils and with a process for the preparation of such improved glidant.
It is well-known in the art that a certain type of adjuvants or glidants which have been widely employed for the production of various pharmaceutical preparations, e.g., powders, capsules, tablets and the like have troublesome disadvantages that they show such undesirable characteristics as poor disintegration of the finished pharmaceutical preparation, prolonged dissolution-out rate of the active ingredient, especially they have a pronounced tendency to cause capping when used in making tablets. In some cases, other types of glidants such as boric acid, sodium benzoate, sodium chloride, leucine, Carbowax (Registered Trade Mark), sodium stearate and the like have been also utilized in the pharmaceutical preparations, especially those required for hydrophilic property, e.g., water-soluble tablets, but these glidant substances were known to exert a poor glidant effect as well as toxicity and hygroscopicity so that they were kept away from general utilizability.
As a result of our extensive studies to develop a new and improved glidant having no disadvantages as seen in the prior art glidants, it has been unexpectedly found that a certain type of the known glidant substances, i.e., those selected from the group consisting of higher fatty acids, the metal salts thereof and hydrogenated vegetable oils exhibit a highly excellent glidant effect when they are subjected to wet treatment with a surface active agent.
The above finding is quite surprising because it has been generally understood in the art that a glidant exhibits its glidant effect due to its surface properties and thus, when treated with a substance having no gliding property per se, such a glidant should lose its inherent glidant property.
However, in contrary to the above-depicted prejudice, the improved glidant of this invention can hold inherent glidant effects such as the improvement in fluidity, the lowering of the excluding force from punches upon making tablets, the increase in bulk density, the prevention of anchoring and the like and simultaneously perform almost complete elimination of the disadvantages accompanied with the prior art glidants, e.g., poor disintegration, lower dissolution-out rate and the like, as compared with the prior art glidants. Still more surprisingly, in the case of making tablets the improved glidant of this invention can effectively prevent the low tablet hardness and the development of capping, which are believed inherent in the prior art glidant.
It is, therefore, a primary object of this invention to provide an improved glidant which shows highly excellent glidant ability without the disadvantages inherent in the prior art, expecially capping, delayed disintegration and low dissolution-out rate.
It is another object of this invention to provide a process for the preparation of an improved glidant having desirable characteristics.
These objects and the advantages of this invention will be apparent to those skilled in the art from the detailed description below.
The glidant of this invention, as explained above, has an essential feature that it comprises a glidant substance known per se, said substance being selected from the group consisting of higher fatty acids, the metal salts thereof and hydrogenated vegetable oils, which substance is subjected to wet treatment (or treatment under a wetting condition) with a surface active agent.
The term "wet treatment" as used herein is contemplated to include kneading procedure and other procedures commonly employed for absorption between solid phase and liquid phase.
In another aspect of this invention, the process of this invention comprises subjecting the selected glidant substance to wet treatment with a surface active agent.
In effecting the process of this invention, the preferred embodiment can be carried out according to the flow sheet as illustrated below. ##SPC1##
In the above-mentioned embodiment, the wet treatment may be effected as set forth above. The drying may be suitably effected by a conventional drying procedure, e.g. hot air drying, aeration drying, vacuum drying and the like. The pulverization may be suitably effected by means of a conventional grinder, e.g., impact grinder, pneumatic grinder and the like. It is desirable that the particle size of the ground glidant be in the range of 10 μ or less, but larger particle size may also be favourably employed. Examples of the glidant substances to be treated according to the process of this invention include stearic acid, magnesium stearate, calcium stearate and hydrogenated castor oil [e.g. "Lubriwax" (trade name, available from Freund Industrial Company, Japan) and "Sterotex" (trade name, available from Capital City Products Company, U.S.A)]. If desired, any combination of the above-illustrated glidant substances may also be employed in this invention. The surface active agents which may be employed in this invention may be of any type of non-ionic, anionic and cationic type surface active agents. Of these surface active agents are preferable polyoxyethylene-polyoxypropylene block polymers, e.g., those having the structure
wherein either the sum of a and c is 30 - 35 and b is 25 - 30 or the sum of a and c is 140 - 150 and b is 25 - 30 and a molecular weight of either ca. 3,000 or ca. 8,000, respectively [e.g. "Pluronic F-68" and "Pluronic L-64" (trade names, available from Asahi Denka Kogyo K.K., Japan or from Wyandotte Chemical Co., U.S.A.)]; polyoxyethylene sorbitan fatty acid esters, e.g., polyoxyethylene monostearate, monolaurate, monopalmitate, monooleate and trioleate; alkyl sulfate salts, e.g., sodium lauryl sulfate; and the like. The amount of the surface active agent to be employed is not critical, but it is usual and effective to employ the surfactant at 20 % by weight or less, preferably at 4 - 5 % by weight, based upon the total weight of the untreated glidant substance. The solvent which may be employed in the above wet treatment may be any of those that could dissolve the surfactant and not the untreated glidant substance. Examples of the solvents which may be employed include water, methanol, ethanol, acetone, chloroform and the like.
The following Examples are given for the purpose of illustrating of the advantages and embodiments of this invention, but they should not be construed to be limiting the scope of this invention. All parts and percentages are given by weight.
EXAMPLE 1
The surface active agents indicated in the Table I below were respectively dissolved in the solvents indicated in the Table I to form the 5 % solutions thereof.
Table I ______________________________________ Surface active agent Solvent ______________________________________ Polyoxyethylene sorbitan A (Ethanol) monolaurate Polyoxyethylene sorbitan B (Ethanol) tristearate Sorbitan monolaurate C (Ethanol) Sorbitan monooleate D (Ethanol) Pluronic L-64 E (Water) Pluronic F-68 F (Water) Sodium lauryl sulfate G (Water) ______________________________________
Separately, 100 parts of magnesium stearate (hereinafter referred to as "StMg") was placed into a mortar and then 80 parts of each of the above-depicted surfactant solutions was added thereto. After being well kneaded, the mass was dried in vacuum and ball-milled. The lactose samples having incorporated therein 0.5 % or 2 % respectively of the surfactant-treated StMg and the untreated StMg were determined for their physical properties as shown below with the results which are summarized in the following Table II.
Table II ____________________________________________________________
______________ Specific Specific Angle of Disintegration volume extruding falling** time of molded force* product (min.) ____________________________________________________________
______________ Amount of glidant added 0.5% 0.5% 0.5% 2% ____________________________________________________________
______________ Lactose alone 1.81 1.00 52 1 Lactose + Untreated 1.28 0.11 44 23 StMg Lactose + (A) 1.28 0.15 48 8 Lactose + (B) 1.29 0.11 47 5 Lactose + (C) 1.26 0.10 43 9 Lactose + (D) 1.27 0.11 42 9 Lactose + (E) 1.30 0.25 43 6 Lactose + (F) 1.27 0.15 43 6 Lactose + (G) 1.29 0.15 42 3 ____________________________________________________________
______________ *Extruding force from the cylinder upon the pressure-molded product (Kg/cm) **Angle of repose of the powder flowed out of the funnel.
It will be seen from the above Table II that the glidants of this invention exhibit excellent properties.
EXAMPLE 2
The molded products from the formulations indicated in the following Table III and the No. 1 capsules filled with the same formulations were tested for their physical properties as below with the results which are summarized in the Table IV below.
Table III ____________________________________________________________
______________ Sample No. 1 2 3 4 5 6 7 ____________________________________________________________
______________ Chloramphenicol (parts) 100 100 100 100 100 100 100 Lactose (parts) 40 39.3 39.3 39.3 37.2 37.2 37.2 Untreated StMg (parts) -- -- 0.7 -- -- 2.8 2.66 Sodium lauryl sulfate (powder, less than 10μ, parts) -- 0.7 -- -- -- -- 0.14 StMg treated with sodium lauryl sulfate* (less than -- -- -- 0.7 2.8 -- -- 10 μ, parts) ____________________________________________________________
______________ Total (parts) 140 140 140 140 140 140 140 ____________________________________________________________
______________ *100 parts of StMg was subjected to wet treatment with an 5% aqueous solution of sodium lauryl sulfate, dried and then pulverized.
Table IV ____________________________________________________________
______________ Compound No. 1 2 3 4 5 6 7 ____________________________________________________________
______________ Specific extruding force (kg/cm) 1.50 1.05 0.48 0.49 -- -- 0.50 Disintegration time of capsule(min) 8 8 11 8 8 25 18 ____________________________________________________________
______________
It will be seen from the above Table IV that the incorporation of the surfactant alone does not provide so much appreciable glidant effect (Sample No. 2), the incorporation of the StMg alone provides a good glidant effect but poor disintegration ability (Sample Nos. 3 and 6) and the incorporation of a simple mixture of the surfactant and the StMg gives an insufficient period of disintegration time (Sample No. 7), whereas the glidants treated with the surfactant solution according to this invention exert the desired effect (Sample Nos. 4 and 5).
EXAMPLE 3
The powdery formulations shown in the following Table V were formed by utilizing the treated StMg prepared in the above Example 1 and filled into No. 0 capsules, which were then subjected to a dissolution-out test.
The results are summarized in the Table VI below.
Table V ____________________________________________________________
______________ Sample No. 8 9 10 11 12 ____________________________________________________________
______________ Chloramphenicol (parts) 500 500 500 500 500 Lactose (parts) 150 120 120 120 120 Untreated StMg (parts) -- 30 -- -- -- (B)* (parts) -- -- 30 -- -- (F)* (parts) -- -- -- 30 -- (G)* (parts) -- -- -- -- 30 ____________________________________________________________
______________ Total (parts) 650 650 650 650 650 ____________________________________________________________
______________ *The same as in the above Table I.
Table VI ______________________________________ Amount of the active ingredient eluted (%) ______________________________________ Dissolution-out time 10 min. 20 min. 30 min. Sample No. ______________________________________ 8 81 95 98 9 5 14 23 10 15 45 76 11 10 45 78 12 91 99 100 ______________________________________
It will be seen from the above Table VI that, when such a large amount of the glidant is formulated, the formulation containing the conventional or untreated StMg (Sample No. 9) shows much lower dissolution-out rate as compared with that containing no glidant (Sample No. 8), whereas the formulations containing the StMg treated according to this invention (Sample Nos. 10, 11 and 12) undergo little influence with such factors and show a good dissolution-out rate.
EXAMPLE 4
An appropriate amount of lactose was granulated with a 4 % starch paste and then dried. To the so obtained granules was incorporated the glidant indicated in the following Table VII. The resulting granules were molded and tested as follows.
Table VII ______________________________________ Sample No. 13 14 15 ______________________________________ Lactose granules (parts) 2000 2000 2000 Untreated StMg (parts) 15 -- -- StMg treated with sodium lauryl sulfate* (parts) -- 15 -- ______________________________________ Total (parts) 2015 2015 2000 ______________________________________ *The same as in the above Example 2.
Five hundred mg. of the granule sample as obtained above was molded under pressure of 1 ton by means of a conventional compression tester equipped with flat punches of 11 mm. diameter, whereupon the excluding force from the punch was determined with a load cell.
The results are summarized in the following Table VIII.
Table VIII ______________________________________ Excluding force Sample No. from the punch(kg.) ______________________________________ 13 19 14 19 15 92 ______________________________________
It will be seen from the above Table VIII that the formulation containing the StMg treated with the surfactant (Sample No. 14) has a reducing action against the force excluding the tablets from the punch, i.e., a glidant action as the formulation containing the untreated StMg (Sample No. 13) has.
EXAMPLE 5
The powdery formulations were prepared having the formulas as indicated in the following Table IX.
Table IX ______________________________________ Sample No. 16 17 18 ______________________________________ Ground sugar (parts) 1070 1058 1058 Methyl cellulose (50 c.p.s., 10 10 10 parts) Talc (parts) 120 120 120 Untreated Lubriwax (parts) -- 12 -- Lubriwax treated with sorbitan monolaurate* -- -- 12 ______________________________________ Total (parts) 1200 1200 1200 ______________________________________ *50 parts of an 10% ethanolic solution of sorbitan monolaurate was mixed and kneaded with 100 parts of Lubriwax, dried in vacuum and then pulverized.
One thousand and two hundred mg. of the sample as obtained above was molded under pressure of 3.3 tons by means of a conventional compression tester equipped with flat punches of 16 mm. diameter, whereupon the excluding force from the punch was determined with a load cell.
Table X ______________________________________ Sample No. Excluding force from the punch (kg.) ______________________________________ 16 58 17 40 18 33 ______________________________________
It will be seen from the above Table X that the formulation containing the Lubriwax treated with sorbitan monolaurate (Sample No. 18) exhibits a superior glidant power to that of the formulation containing the untreated Lubriwax (Sample No. 17).
EXAMPLE 6
The granules were prepared by incorporating a 4 % starch paste to an appropriate amount of lactose and then granulating. The so otained granules were punched to the tablets having an uniform tablet height according to the formulae indicated in the Table XI below.
Table XI ______________________________________ Sample No. 19 20 21 ______________________________________ Lactose granule (parts) 987.5 987.5 987.5 Untreated StMg (parts) 12.5 -- -- StMg treated with sodium -- 12.5 -- lauryl sulfate * (parts) StMg treated with polyoxy-** -- -- 12.5 ethylene sorbitan tristearate (parts) ______________________________________ Total (parts) 1000 1000 1000 ______________________________________ *The same as in the above Example 2. **Prepared by the same procedure as that of the just above (*).
The test results of the tablets thus prepared are summarized in the following Table XII.
Table XII ______________________________________ Sample No. 19 20 21 ______________________________________ Strength of tablet (kg.) 3.2 5.5 5.2 Capping number* 12/20 0/20 0/20 Disintegration time (min.) 25 11 14 ______________________________________ *Webster-Abbe abrasion tester, in 2 minutes.
It will be seen from the above Table XII that the tablets containing the glidants treated with a surfactant (Sample Nos. 20 and 21) have no capping, a high strength and a satisfactory disintegration time.