Description:
This invention relates to relays, and more particularly to latching relays.
Most conventional latching relays include a movable armature, which is shifted from a first, released position to a second, switch operating position upon energization of an associated relay coil. When the armature reaches its second, or switch operating position, it is latched in that position until subsequently released or shifted back to its first position by a subsequent mechanical or electrical operation.
For certain applications, however, it has been found desirable to employ a manual operation for moving the switch arm to latching position. In the case of the present invention, for example, and as disclosed in greater detail hereinafter, a relay so constructed has been found useful in over-riding a faulty safety seat belt interlock system, which could otherwise prevent operation of a vehicle unless bypassed.
A principal object of this invention, therefore, is to provide a combined manually and electrically operable relay of the latching variety.
Still another object of this invention is to provide a mechanical latch relay which can be latched, initially, only by manual operation thereof.
A further object of this invention is to provide a manually-operable latching relay which is automatically released upon energization and subsequent deenergization of its associated operating coil.
It is an object also of this invention to provide a control circuit employing a relay of the character described over-riding the seat belt interlock system of an automotive vehicle, or the like.
Other objects of the invention will be apparent hereinafter from the specification and from the recital of the appended claims, particularly when read in conjunction with the accompanying drawings:
In the drawings:
FIG. 1 is a side elevational view of a latch relay made according to one embodiment of this invention, portions of the relay being shown in section and other portions thereof in full;
FIG. 2 is sectional view taken approximately along the line 2--2 in FIG. 1 looking in the direction of the arrows, and with portions of the upper switch contact arm and a lower terminal broken away for purposes of illustration;
FIG. 3 is a view similar to FIG. 1, but showing the operating button and actuator of the relay pushed to armature latching positions;
FIG. 4 is a view similar to FIG. 3, but showing the operating button and actuator in their fully released positions, and the relay armature latched in one of its operating positions;
FIG. 5 is a view similar to FIG. 4, but showing the armature latched in another of its operating positions by the now-energized operating coil of the relay, and showing the latching arm of the relay in released position; and
FIG. 6 is a wiring diagram illustrating one manner in which this relay may be wired to control the seat belt interlock system of an automotive vehicle, or the like.
Referring now to the drawings by numerals of reference, and first to FIGS. 1 to 5, 10 denotes generally a relay comprising a narrow, metal casing or housing 12, which is generally rectangular in cross-section and is closed at its upper end and open at its lower end. Sealingly secured around its upper end in the flanged, lower end of casing 12 is a rigid base 14, which is made, for example, from a plastic, dielectric material. Base 14 has an integral, downwardly-projecting skirt portion, which encloses a deep recess 16 that is rectangular in cross-section.
Secured side by side at their upper ends to base 14 in the recess 16 by rivets 18 and 19 are two metal terminals 20 and 21. Two additional terminals 22 and 23 are secured to base 14 by rivets 24 and 25, respectively, to project downwardly in recess 16 to the right (FIG. 1) of terminals 18 and 19.
Fastened centrally on the base 14 within the casing 12 by the upper end of the rivet 24 is a generally U-shaped, metal bracket 26. Secured between the legs 27 and 28 of this bracket coaxially of the rivet 24 is a metal core 29. Wound in the usual manner on a spool 30, which surrounds the core 29, is a relay coil 31, which is shown schematically in FIGS. 1 and 3 to 5.
Coil 31 is electrically connected at one end to the terminal 20, and at its opposite end to a flexible switch contact or arm 32, the inner end of which is secured on the upper end flange of the spool 30 beneath a plastic collar 33. The free end of arm 32 is laterally offset to the left of center of bracket 26, as viewed in FIG. 2, and projects forwardly through a recess 34 in the upper end of bracket leg 27, and beneath the head 35 of a flexible operating arm 36, which projects radially from the plastic collar 33. The free end of switch arm 32 overlies the upper end of a stationary switch contact 38, which is fastened by the upper end of the rivet 25 to the top of base 14 adjacent one side thereof.
Hingedly mounted along one edge to the upper end of the bracket leg 28 by a flexible, metal strap 40 is a metal armature plate 41. Strap 40 is fastened at one end to armature 41, and at its opposite end by a rivet 42 to a forked lug 43, which projects rearwardly from bracket leg 28 adjacent its upper end. Armature 41 is thereby connected electrically through bracket 26 with the terminal 22.
Staked or otherwise secured as at 44 (FIG. 1) to the armature 41, and projecting diagonally downwardly through an opening 46 formed in the armature adjacent its free end, is a flexible latch 45. This latch is formed at its lower end with a hook portion 46 for engagement in a rectangular opening 48 in the lower end of the bracket leg 27.
Secured at its lower end on the base 14 by the rivet 19 and projecting upwardly into the housing 12 adjacent the rear end wall thereof is a metal post 50. An elongate switch arm 51 is secured by a rivet 52 to the upper end of post 50, and projects at its opposite end over the top of armature 41. Adjacent its free end arm 51 is bent at right angles downwardly as at 53 over the free end of armature 41, and then is bent rearwardly beneath the armature where its free end has secured thereon a metal contact 54. This contact is designed to engage a similar contact 55 that is fastened to the underside of armature 41 at its free end.
A plastic actuator 60 is secured intermediate its ends in an opening 61 (FIG. 1) which is in the switch arm 51. Actuator 60 has on its lower end a cylindrical projection or finger 62, which extends downwardly through the opening 46 in the armature to engage the flexible latch 45. The upper end of actuator 60 registers with a cylindrical stem that is integral with a hollow, dome-shaped rubber actuating button 63, which is secured at its lower end in an opening formed in the top of housing 12.
Normally the various moving parts of the relay 10 are in the positions illustrated in FIGS. 1 and 2, wherein the two pairs of switch contacts 32, 38 and 54, 55 are disengaged. At this time the main portion of switch arm 51 is disposed horizontally, so that the upper end of actuator 60 is held resiliently against the underside of the operating button 63. Also, at this time the flexible hinge strap 40 holds the armature 41 in its upper, inactive position against actuator 60, so that armature contact 55 is spaced above contact 54 of switch arm 51. Also at this time the flexible switch contact 32 is urged by its own resilience to its inactive position spaced from stationary contact 38. Moreover, the flexible latch 45 is at this time in its released position.
To latch the relay, the button 63 is depressed manually to the position shown in FIG. 3, wherein post 64 engages and urges the actuator 60, and hence the switch arm 51, downwardly to urge armature 41 downwardly into contact with the upper end of the core 29, and wherein, nevertheless the contact 55 on the armature is still spaced from contact 54 on switch arm 51. Terminal 21 and switch arm 51 thus remain electrically disconnected from armature 41 and its terminal 22. The free end of the now-lowered armature 41, however, has engaged and urged the head 35 on flexible arm 36 downwardly against the arm 32 to engage arm 32 with the upper end of stationary contact 38, whereby the terminals 20 and 23 are now connected electrically through the relay coil 31 and the now-closed switch contacts 32, 38. Also at this time, the tip 62 of actuator 60 has been swung downwardly and slightly inwardly about the fixed end of switch arm 51, so that it urges the flexible latch 45 snugly against bracket leg 27 in such manner that the hook 46 on the latch engages in opening 48 in bracket leg 27 to latch the armature 41 in lowered position.
As will be seen from FIG. 4, as soon as the button 63 is released, switch arm 51 returns to its uppermost position, thereby lifting the tip 62 of the actuator away from latch 45. During this movement, the armature 41 is allowed to swing slightly upwardly so that the hook 46 on the latch 45 engages the bracket leg 27 along the upper edge of the opening 48. Therefore, as the switch arm 51 and actuator 60 continue their upward movements, the now-engaged hook 46 prevents latch 45 from springing outwardly to its released position, and the latch instead remains engaged with leg 27 and prevents further upward movement of armature 41. The armature is therefore latched in a partially lowered position as shown in FIG. 4. In this position the contact 55 on the armature is engaged by the contact 54 on the forward end of the switch arm 51. Moreover, at this time the armature holds the head 35 on the flexible arm 36 in engagement with the relay coil contact 32, so that this contact remains engaged with the stationary contact 38. Upon release of the button 63, therefore, both pairs of switch contacts 32, 38 and 54, 55 are held in their closed or engaged positions.
FIG. 5 illustrates what happens to the various moving parts of the relay 10 when the relay coil 31 is energized after the switch contacts have been latched into the positions shown in FIG. 4. The energized coil 31 then draws the armature 41 downwardly into its lowermost position against the upper end of the core 29, thereby moving hook 46 downwardly from engagement with leg 27. Although this armature movement causes the switch arm 51 to dip slightly downwardly at its forward end, the actuator 60 and its tip 62 nevertheless remain disengaged from the armature 41 and the latch 45, respectively. Therefore, the resilience of latch 45 causes its hooked end 46 to swing outwardly to disengage hook 46 from the opening 48 in leg 27. Although this operatively releases the latch 45, armature 41 remains in its lowered position (FIG. 5) as long as the relay coil 31 remains energized.
During this interval, the switch contacts 32, 38 and 54, 55 remain closed. However, as soon as the circuit to the relay coil 31 is interrupted, the magnetic field surrounding core 29 collapses and the armature 41 is pivoted upwardly to its inactive position (FIG. 1) by its flexible hinge 40. This returns the moving parts to their inactive positions as shown in FIG. 1.
One application for which the relay 10 is particularly suited is shown diagrammatically in FIG. 6, wherein like numerals are employed to denote elements similar to those described in connection with FIGS. 1 to 5. In this embodiment the relay 10 is used in combination with a conventional automotive seat belt interlock system, of the type which is designed to prevent operation of an automobile engine when one or more of the vehicle's occupants has failed to fasten his or her seat belt properly. Such a system is represented in block form in FIG. 6, by a circuit denoted at 70.
As illustrated in FIG. 6, one end of the coil 31 of a relay 10 is connected by its terminal 20 to the vehicle's power supply, such as the positive terminal of its battery B, through the vehicle's ignition switch 71. The other terminal 23 for the relay coil is connectable through switch arm 32 and contact 31 to ground, so that whenever switch 71 and contacts 32 and 38 are closed, the relay coil 31 will be energized. Also in this system the terminal 22 for the armature 41 is connectable to the positive terminal of the vehicle's battery B through the vehicle's start switch 72. Moreover, the terminal 21 for switch arm 51 is connectable through the starter solenoid 74 of the vehicle to ground. Solenoid 74 controls the normally-open starter switch 75, which selectively connects the starter motor M of the vehicle in the usual manner to the positive terminal of battery B. Finally, the seat belt interlock circuit 70 is connected at one end between the start switch 72 and the armature terminal 22 and at its opposite end between the switch terminal 21 and the starter solenoid 74.
In use, when each occupant of the vehicle is using his or her associated seat belt properly, the circuit 70 will be closed, or completed, so that whenever the start switch 72 is closed a circuit will be completed from the battery B through switch 72, circuit 70 and the starter solenoid 74 to ground. Switch 75 is thereby closed by solenoid 74 long enough to start the motor M. Under such circumstances there would be no need for the operator of the vehicle to utilize the relay 10.
If, though, for some reason the interlock system 70 fails to provide a completed circuit, even when the necessary seat belts are in use, the operator will not be able to start the vehicle's engine. The relay 10, however, can then be employed to bypass the interlock system 70. To do this the operator need only to push the button 63 manually to engage the latch 45 in the latching opening 48. This latches the armature 41 in its partially closed position, as illustrated in FIG. 4, wherein the switch contacts 32, 38 and 54, 55 are maintained closed. Then, when the vehicle's ignition switch 71 is turned "on," or is closed, the relay coil 31 is energized through the now-closed contacts 32 and 38, thereby drawing armature 41 downwardly to its fully lowered position (FIG. 5). Also at this time, assuming that the ignition switch is turned to starting position, the switch 72 will close, completing the energizing circuit for the starter solenoid 74 from the battery B through switch 72, the now-closed contacts 54, 55, and the solenoid coil 74 to ground. Switch 75 is thereby closed to start the motor M, after which, under normal circumstances, the switch 72 will reopen in known manner. During the operation of the engine or vehicle motor M the ignition switch remains on its "on" or closed position, so that switch 71 remains closed to maintain coil 31 energized, and to hold the latch 45 in its released position. Consequently, whenever the ignition is thereafter turned off, thus opening switch 71, the relay armature 41 will be free to return to its uppermost or inactive position, thereby returning the operating parts of the relay 10 to their initial or inactive positions as shown in FIGS. 1 and 2.
From the foregoing it will be apparent that the instant invention provides a relatively simple and extremely reliable mechanical latching relay which enables, for example, selective bypassing of a seat belt interlock system in an automotive vehicle, or the like. The relay 10 can be activated only by physically depressing the button 63. Once this button has been fully depressed and fully released the relay is mechanically latched in an operative position in which the associated electrical contact 32, 38 and 54, 55 are held closed. When used in conjunction with a belt interlock system therefore, it is not necessary manually to hold the button 63 in a depressed position in order to start the engine, nor is it necessary to manually release the relay contacts after they have been used to bypass the interlock system. This leaves the hands of the operator free to operate the vehicle, once the button 63 has been operated.
While the invention is useful in connection with safety automotive seat belt systems it is by no means confined to such a usage. The prime advantage of the relay 10 is that as soon as the relay coil 31 is energized the latch 45 will be released, so that when thereafter power is removed from the realy coil, the relay will automatically return to its inactive or normal position, in which all of its contacts are open. Thus, the coil 31 operates both to hold the relay contacts closed, when energized, and operates, when deenergized, to effect automatic opening of the associated relay contacts. Again, the only manual operation required of an operator is to push the button 63 to effect operation of the relay. Thereafter the relay can be released only by operation of the coil 31.
Although the invention has been illustrated and described herein in connection with certain embodiments thereof, it will be understood, then, that it is capable of further modification and uses, and that this application is intended to cover any modification that comes within the scope of the invention or the limits of the appended claims.