Description:
BACKGROUND OF THE INVENTION
What is described as "microwave heating oven" in the specification of the present invention is a device for heating a material with microwaves generated by a microwave generating device, and for raising the temperature thereof within a remarkably short time, and the frequency of the microwave which is used in the device is such a high frequency as 2.45 GHz, as is generally known to those skilled in the art.
The microwave leaks out from a gap, if any, between the microwave heating oven and the door thereof as is shown in the accompanying drawings, and the leaking microwave generates noise in radio receivers or TV sets, and additionally it causes a radio-frequency burn to the human body as is well known to those skilled in the art. Counter measures for preventing the above mentioned leakage of the microwave have been provided in that a plate form metal spring is placed between the main body of the oven and the door and the gap between the door and the main body is eliminated thereby.
However, when such counter measures as above are used, it is very difficult to totally remove the gap between the main body of the oven and the door, and even if this gap should be totally eliminated, the leakage of the microwave may be observed as in the abovementioned case wherein a gap still is present between the main body of the oven and the door, such as if a film of metal oxide be formed on the surface of the metal forming the main body of the oven and the door, or if a foreign matter, such as dust is present between the main body of the oven and the door. The above-mentioned microwave is an ultrashort microwave of 2.45 GHz, and therefore the microwave also leaks out when there is a gap between two metals forming the main body of the oven and the door through, or when a gap is present due to insulating material.
In order to prevent the leakage of the microwave as mentioned above, in accordance with the prior art, as is disclosed in U.S. Pat. No. 2,956,143, a plate form metal spring is placed between the main body and the door, and an electroconductive rubber is used in the form of packing to tightly close the door onto the main body.
The structure and the properties of the above mentioned electroconductive rubber have not been disclosed in the above mentioned patent, but generally speaking, an electroconductive rubber is prepared by blending natural rubber or synthetic rubber with graphite type carbon. Since the electroconductive rubber has electroconductivity, the electroconductive rubber reflects the microwave in the same manner as metal, and therefore the leakage of the microwave can be prevented. However, rubber is aged when it is used for a long time due to the repetition of heating, cooling and compression thereof, causing it to lose the elasticity thereof, or to be deformed, and there will be a gap between the above-mentioned electro-conductive rubber and the main body or the door as a result of long time use of an oven, thus causing microwave leakage.
The present invention has been developed to remove the above-mentioned drawback, and the present invention provides a method for preventing the leakage of the microwave by absorbing the microwave even when there is a gap of a certain degree between the main body and the door, the absorption of the microwave being achieved by using, in place of the electroconductive rubber for reflecting the microwave, ferromagnetic material having such a property as to absorb the microwave, such as a mixture mainly composed of ferrite powder.
SUMMARY OF THE INVENTION
The present invention relates to a method for preventing the leakage of a microwave through a gap between the main body of the microwave heating oven and the door during the operation of said microwave heating oven, and more particularly, to a method for preventing the leakage of the microwave by placing a microwave absorber consisting of ferromagnetic material (i.e., a mixture mainly composed of the powder of ferrite) having suitable size and preferable properties in the path through which the microwave leaks out.
The output of the microwave of the heating oven is different in accordance with the application thereof, i.e., the output of the microwave is different depending on whether the microwave heating oven is for industrial use or home use. As the inventors of the present invention carried out experiments on a microwave heating oven for home use, which is now being commercially distributed, the explanation about the experiments of the home use oven is given in the following paragraphs in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF DRAWINGS
FIG. 1 is a perspective view of a microwave heating oven for home use;
FIG. 2 - FIG. 5 are drawings showing sectional views thereof;
FIG. 3 - FIG. 5 being the drawings showing the arrangement of the microwave absorber of the present invention between the main body of the oven and the door;
FIG. 6(a) and FIG. 6(b) are drawings showing the arrangement of the microwave absorber in the waveguide, FIG. 6(a) being a longitudinal sectional view and FIG. 6(b) being a cross sectional view along the line I -- I of (a);
FIG. 7 is a diagram showing the relation of the opening area A of FIG. 6(b) (i.e., the gap formed by the microwave absorber in the waveguide) and the attenuation of the microwave.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The accompanying drawing, FIG. 1 is a perspective view of the conventional microwave heating oven for home use; FIG. 2 is a drawing showing the longitudinal sectional view of the embodiment of FIG. 1.
The oven consists of the main body 1 and the door 2 and in order to prevent the leakage of microwave through the gap 3 formed between the main body of the oven and the door during the operation of the oven, a plate form metal spring 4 is placed between the main body and the door.
The spring 4 can be set on the main body or the door, and the main body and the door is tightly closed to prevent the microwave from being leaked out.
However, the amount of the microwave leaking out during the operation of the oven having been provided with such a spring means for preventing the microwave leakage was measured, and as a result, from 4 to 5 mW per 1 cm 2 was found at positions 5 in FIG. 1 and FIG. 2, in the neighbourhood of the door 2.
FIG. 3 - FIG. 5 are the drawings showing embodiments of the present invention, and a microwave absorber 6 is placed in the path through which the microwave leaks out during the operation of the oven, wherein the path is the gap formed between the main body 1 of the microwave heating oven and the door 2. It is possible to remarkably reduce the amount of the leakage of the microwave by the method of the present invention.
As the above-mentioned microwave absorber, the mixture was prepared by mixing ferrite powder and rubber at the weight ratio (Wt parts) of 5:1, i.e., the mixture was prepared by mixing five parts of the ferrite powder a a one part of the rubber carrier in a dispersed state, and this mixture was used in the present invention. Hereinafter, such mixture is described as rubber-ferrite.
The above-mentioned ferrite is an inorganic compound having spinel structure represented by the general formula given below:
MFe 2 o 4
(wherein M is a divalent metal such as Ni, Cu, Zn, Mn, Mg, etc.) Such a ferrite as mentioned above can be in any composition, but the Ni-Zn type ferrite wherein M is Ni or Zn is most effective. The particle size of the above-mentioned ferrite powder was from 1 to 5μ.
On the other hand, in this invention, natural rubber or synthetic rubber can be used as the rubber to be mixed with ferrite powder, and other high molecular compounds such as plastics can be also used in place of the rubber.
The prepared rubber-ferrite having 1 cm of thickness, could give the attenuation of from 7 to 10 db against 2.45 GHz microwave.
The above prepared rubber-ferrite absorber 6 was placed at the path through which the microwave leaks out, as shown in FIG. 3. In regard to the size of said rubber-ferrite, x is 2 cm, and the amount of the microwave leakage when the rubber-ferrite of such a size as mentioned above is placed, is from 0.02 to 0.04 mW/cm 2 in the neighbourhood of the door, and when compared with the case in which the rubber-ferrite is not used, the leakage of the wave was found to have been reduced from 1/100 to 1/200.
The inventors of the present invention found out the fact that there is the following relation between the properties of the ferrite or the mixture of the ferrite powder and the effect thereof as the microwave absorber.
The following is an explanation about the abovementioned relation.
When the relative permeability of the ferrite or the mixture of the ferrite powder and the relative permittivity thereof are respectively set to be μ and ε, the following relation can be obtained;
μ = μ' - jμ"
ε = ε' - jε"(wherein μ' and ε' are respectively the real parts of relative permeability and relative permittivity; μ" and ε" are respectively the imaginary parts thereof; j is an imaginary number unit).
The preferable microwave absorber to be used in the method of the present invention is a ferromagnetic material having the value of │μ│ × │ε│/μ' × ε" of more than 1.25 and the product of μ' and ε' of more than 9.0 (i.e., μ' × ε' > 6.0).
The following are the reasons for restricting the microwave absorber of the present invention to the ferromagnetic material having the above-mentioned properties.
The ferrite powder to be used in the method of the present invention, can be prepared by forming (pressing) the mixture composed of 20 mol of NiO, 20 mol of ZnO and 60 mol of Fe 2 O 3 , calcining the mixture at 1,200° C for 1 hour to prepare Ni-Zn type calcined ferrite, and crushing said calcined ferrite in a ball mill for 5 hours. The powder of ferrite has particle size of from 1 to 5μ, and as the organic high molecular compound to be mixed with the above prepared ferrite powder, fluorine-contained rubber [whose trade name is Kel F elastomer] is used, and the above prepared ferrite powder is mixed by the ratio of 0.5, 1.0, 2.0, 4.0, 5.0 and 8.0 parts by weight to one part by weight of the fluorine-contained rubber, and the obtained mixture is sufficiently mixed by using a kneader, and thus six kinds of samples from No. 1 to No. 6 were obtained.
The values of μ', μ", ε' and ε", and the attenuation (db/cm) against 2.45 GHz microwave of the samples of No. 1 - No. 6 were measured, and the following results were obtained. ##SPC1##
One part by weight of synthetic rubber (Neoprene) and 0.5 part by weight of graphite type carbon (whose particle size is 0.01μ) were mixed to prepare the electroconductive rubber whose specific resistance is 10Ω-cm.
Referring to FIG. 6(a) and FIG. 6(b), a plate form rubber-ferrite 8 having 6 mm of thickness y or a plate form electroconductive rubber 8 having 6 mm of thickness y were prepared from the above prepared rubber-ferrite (Sample No. 1 - No. 6) or the above prepared electroconductive rubber, and the above prepared plate form rubber-ferrite 8 or the plate form electroconductive rubber 8 were inserted into the waveguide 7 of Model WRJ-2 (5.46 cm × 10.9 cm). The sizes of said plate form rubber-ferrite and said plate form electroconductive rubber were selected in such a manner that the ratio of the opening area (gap A) of the waveguide to the cross sectional area of the waveguide, could be 0, 10, 20, 30, 40, 50, 60, and 70 percent, and by using 2.45 GHz microwave, the amount of attenuation of the microwave in the case of the above-mentioned opening areas were measured, and the values as shown by the curve of FIG. 7 could be obtained.
As is apparent form the above-mentioned curve of FIG. 7, in the case of electroconductive rubber, the amount of attenuation is abruptly reduced as the opening areas are increased, and when there is even a slight gap, the effect for preventing the leakage of the microwave is deteriorated.
As is shown by the curve of FIG. 7, Sample No. 6 among the above prepared rubber-ferrites, is the most effective, and the effect of Sample No. 1 is the poorest.
From the above given table and the curve, as the ferromagnetic material for preventing the leakage of microwave, those having μ' × ε' of more than 9 and the value of │μ│ × │ε│/μ' × ε' of more than 1.25 are preferable.
In regard to the manner in which the rubber-ferrite is applied, there are a number of forms in addition to the manner shown in FIG. 3, for example, as shown in FIG. 4 and 5.
Measurements were carried out on the forms shown in FIG. 4 and FIG. 5, and almost the same results could be obtained as in the embodiment shown in FIG. 3.
The rubber-ferrite shown in 6 of FIG. 4 includes copper net (whose mesh is 1 mm), and the matter shown in 7 of FIG. 5 is an electroconductive rubber, and thus, the inventors of the present invention found out the fact that the effect of microwave absorption can be increased by using additional means in addition to the rubber ferrite alone.
It has been found out that most of the leaking microwave can be absorbed by the rubber-ferrite placed in the path through which the microwave passes, regardless of forms or structure of the rubber-ferrite, if said rubber-ferrite has a certain size.
In order to place the rubber-ferrite as the above mentioned microwave absorber, in the path through which the microwave of the heating oven passes, it may be fixed on the main body of the oven or on the door, and as a method for fixing the above-mentioned wave absorber, adhesion by means of adhesive, or fixation by means of fixing tools, or the like is used.