Inventors:
Shapiro, Jeffrey S. (Hollywood, FL)
Shapiro, Deborah A. (Hollywood, FL)
Description:
The novel features which are considered characteristic of the invention are set forth with particularity in the appended claims. The invention itself, however, both as to its organization and method of operation as well as additional objects and advantages thereof, will best be understood from the following description when read in connection with the accompanying drawing in which:
FIG. 1 is a perspective view of a plastic market bag constructed in accordance with the present invention, the bag being shown fully open;
FIG. 2 is an end view of the open bag of FIG. 1;
FIG. 3 is a side view of the bag of the invention in a closed or collapsed state;
FIG. 4 is an enlarged fragmentary section view of an end gusseted area of the bag taken on lines 4--4 of FIG. 3;
FIG. 5 is an enlarged section taken on lines 5--5 of FIG. 1;
FIG. 6 is an enlarged section taken on lines 6--6 of FIG. 5; and
FIG. 7 is an enlarged section taken on lines 7--7 of FIG. 5.
Referring now to the drawings, a market bag constructed in accordance with the present invention is indicated generally therein by the number 10. The bag is preferably formed from a seamless section of heat sealable flexible plastic tubular film. To provide a rectangular shape to the bag in its open condition, the film section is provided with four lengthwise folds 12, 14, 16, and 18 which define two pairs of opposing wall sections, indicated in the figures as side wall members 20 and 22 and end wall members 24 and 26. In a closed condition as shown particularly in FIG. 3, the opposing end wall members 24 and 26 are pleated or folded in at 28 and 30 respectively so that the bag 10 lies flat, with the side wall 20 and 22 in uniform registration with one another. With the bag fully open, as shown particularly in FIGS. 1 and 2, and the section views in FIGS. 5,6, and 7, the lower portions 32 and 34 of the respective side wall members 20 and 24 bend inwardly at respective fold areas 36 and 38 and are joined at their respective marginal edges by a heat seal seam 40 so as to form a rectangularly shaped bottom closure for the bag 10. The lower portions 42 and 44 of end wall members 24 and 26 extend inward at respective fold areas 46 and 48 then bend backward to form gussets overlying each end corner of the lower side wall members 32 and 34 forming the bottom closure for the bag 10.
In accordance with an important feature of the present invention, gussets 50, 52, 54, and 56 are heat sealed to the respective end corners of the lower side wall members 32 and 34 and merge with the seam 40 intermediate the bottom of the bag. It is preferable that the heat seal at the four corner areas of the lower side wall members 32 and 34 forming the bottom closure completely cover each of the gussets 50, 52, 54, and 56, the seals at each corner thereby extending in along the bottom forming lower portions of the side wall members and subtending an angle of approximately 45° with the heat sealed seam 40. Looking at the gusset seals with the bag in a closed condition, as in FIG. 3, one edge of each gusset merges with a respective lengthwise fold, and another edge merges with the seam 40, the two edges in the repsective gussets forming a right angle. This gusset sealing adds rigidity to the bag and helps to provide a flat bottom area for free standing of the bag in an open condition. Thus, it will be seen that a sealed bottom closure of the bag is provided by a heat seal seam running adjacent the marginal edges of the lower side wall members 32 and 34 and joining the gusseted end walls.
Further in accordance with the present invention and to give the bag rigidity in the lengthwise dimension to enable the bag to stand unsupported in an open condition, the marginal edges of adjacent wall members at each of the folds 12, 14, 16, and 18 are heat sealed to provide respective seams 12a, 14a, 16a, and 18a running lengthwise along the fold lines between the opposing wall members.
Turning again to FIG. 3 and FIG. 4 where the bag of the present invention is shown in its flat or collapsed condition, an inexpensive and expeditious manner of manufacturing plastic market bags having the construction as just described, may be as follows.
The bags may be either hand or machine formed in a continuous operation from a seamless roll of blown tubular plastic film. More particularly, a section length of the film is pleated or inwardly folded to flatten the film section such that opposing side wall panels are brought into uniform registration with each other. Spacers (not shown) may then be inserted between the pleats or folds in the end wall panels and a heat seal provided at the marginal edges of adjacent wall sections at the respective area folds and a heat sealed gusset portion provided at each of the respective corner portions at the bottom side wall portions of the film length. The spacers are then removed following which a heat seal seam is provided along the bottom borders of the film section joining the two side walls and the pleated end walls. Marginal unsealed edge tabs shown at 58 in the figures may be provided to extend below the bottom heat seal seam to provide a tear or cutting area for separating the bag section length in the manufacture thereof from a continuous roll of plastic film.
By grasping a severed bag section along one of its side wall top edges and applying a quick downward shake of the wrist, the bag is easily opened to define a box like configuration having a substantially flat bottom portion and upstanding side walls.
It will thus be seen that a plastic bag construction has been provided having reinforced bottom corners and lengthwise edges and which opens to provide a substantially flat bottom and freestanding side wall members.
It is believed that the above described bag construction of the invention may be suitably made from blown polyethylene film, copolymer film, polypropylene film or other similar materials having a range of thickness varying between 2 and 5 mils. For example, one such bag may be constructed of a low density polyethylene film of approximately 3 mils thickness, the bag being 21 inches long with a 12 by 7 inch bottom cross section and 3/16-inch marginal seams at the fold areas.