Description:
FIELD OF THE INVENTION
This invention relates to an improved modular display rack and, in particular, relates to an improved display rack constructed of wire rod and having an improved corner connection structure for enabling a plurality of rack sections to be easily and selectively stacked one upon another. The display rack additionally has improved mounting structure between the side frames and the rack shelves for enabling the individual rack sections to be easily disconnected to facilitate the assembly, the disassembly, the handling and transporting thereof.
BACKGROUND OF THE INVENTION
There has long existed a need for a truly portable display rack or stand capable of being easily assembled or disassembled, and additionally capable of being easily handled and transported in a knocked-down condition for permitting use thereof at different locations. While there are known numerous portable display racks, all of these known display racks possess one or more disadvantages which make their use less than completely satisfactory.
One primary disadvantage of the known portable display racks has been the relatively complex assembly and disassembly procedures involved in putting together or taking apart the display rack. Particularly, many of the prior known display racks have been rather difficult to assemble and disassemble, particularly by unskilled persons, and additionally have required the use of special tools to enable the assembly or disassembly procedures to be carried out. These special tools are often not available at the different locations wherein it is desired to utilize portable display racks.
Many of the known portable display racks have also not been commercially acceptable due to the wobbliness of the rack when in the assembled condition, thereby making use of the rack inconvenient and possibly hazardous.
A further disadvantage of the known portable display racks has been the inability to selectively vary the size thereof in an easy and simple manner so as to meet the needs of the particular use situation. Further, many of the known portable racks do not collapse or disassemble into a substantially flat condition. Thus the cost of handling and transporting the prior racks is higher than is desired, because of the substantial waste space that they entail.
Accordingly, it is an object of the present invention to provide a modular display rack or stand which overcomes the above-mentioned disadvantages. Particularly, it is an object of the present invention to provide:
1. An improved modular display rack assembly having a plurality of rack sections stackable one upon another, with the size of the display rack being selectively variable in accordance with the number of rack sections utilized.
2. A rack, as aforesaid, having rack sections which can be easily stacked so as to provide a rack having substantial strength and rigidity.
3. A rack, as aforesaid, wherein the individual rack sections are provided with downwardly projecting loops which form recesses into which are received projecting ears formed on the upper end of the rack sections for permitting a pair of rack sections to be selectively and easily stacked one upon another.
4. A rack, as aforesaid, wherein the individual rack sections can be easily and efficiently assembled or disassembled by non-skilled personnel.
5. A rack, as aforesaid, wherein the individual components of the rack sections are all held together by means of resilient snap-like connections so as to not require any special tools for assembling or disassembling the rack sections.
6. A rack, as aforesaid, wherein all of the components of a rack section, when the rack section is disassembled, have a substantially flat configuration for permitting the rack section to be easily handled and transported.
7. A rack, as aforesaid, wherein the individual rack sections include a pair of side frames and one or more shelves which are capable of being supported on and interconnecting the side frames, the shelves having downwardly extending legs which have a resilient snap-like engagement with the side frames.
8. A rack, as aforesaid, which can be easily and economically fabricated entirely from wire rod, and which possess substantial strength and durability.
Other objects and purposes of the invention will be apparent to persons acquainted with devices of this type upon reading the following specification and inspecting the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of the improved modular display rack according to the present invention.
FIG. 2 is a perspective view of a side frame utilized in the display rack according to the present invention.
FIG. 3 is an enlarged, fragmentary perspective view illustrating the corner connection structure provided on the cooperating side frames of a pair of stacked rack sections.
FIG. 4 is a view similar to FIG. 3 but showing the corner structure of the adjacent side frames in a spaced relationship.
FIG. 5 is a perspective view of one of the shelf structures utilized in the display rack illustrated in FIG. 1.
FIG. 6 is an enlarged, fragmentary, perspective view illustrating the manner in which the shelf legs releasably lockably engage one of the side frames.
FIG. 7 is an enlarged, fragmentary view of one of the legs of the shelf and illustrating the manner in which the leg releasably lockably engages the appropriate rods of the side frame.
FIG. 8 is an enlarged, fragmentary view illustrating the manner in which the ends of the cross-braces are resiliently connected to an adjacent side frame.
FIG. 9 is a perspective view of an auxiliary shelf structure which can be selectively mounted on the rack structure in the manner illustrated in FIG. 1.
Certain terminology will be used in the following description for convenience in reference only and will not be limiting. The terms "upwardly," "downwardly," "rightwardly" and "leftwardly" will refer to directions in the drawings to which reference is made. The words "inwardly" and "outwardly" will refer to directions toward and away from, respectively, the geometric center of the device and designated parts thereof. Said terminology will include the words above specifically mentioned, derivatives thereof, and words of similar import.
SUMMARY OF THE INVENTION
The objects and purposes of the invention are met by providing an improved display rack or stand having a plurality of rack sections which can be selectively stacked one upon another to vary the overall height and capacity of the rack. The individual rack sections have a projection adjacent both upper corners thereof and a pair of downwardly projecting ears or loops defining a recess therebetween adjacent both lower corners thereof. The individual rack sections can be securely and easily stacked one upon another by positioning the projections of a lower rack section within the recesses between the downwardly projecting loops of an adjacent upper rack section. The projections and loops cooperate to prevent any relative horizontal movement between the stacked rack sections.
The individual rack sections are preferably constructed from wire rod and include a plurality of separable components for permitting the entire rack section to be easily assembled or disassembled for enabling same to be easily handled and transported. The individual rack sections include a pair of identical and symmetrical vertical side frames having said projections adjacent the upper corners thereof and said loops adjacent the lower corners thereof. The side frames also have pairs of horizontal bars thereon, which bars are vertically and laterally spaced for releasably supporting a removable shelf which extends between the side frames. The shelf is provided with pairs of downwardly projecting legs adjacent the opposite ends thereof, which legs have bent portions adjacent the lower ends thereof. The shelf is supported upon the uppermost pair of horizontal bars and the legs extend downwardly between the laterally spaced bars with the lower bent portions being resiliently snapped under the lowermost bar for releasably but securely supporting the shelf on the side frames. A pair of releasable cross-braces preferably extend diagonally between the side frames adjacent the rear of the rack section. The cross-braces have resilient hooks on the ends thereof which are adapted to releasably snap over horizontal bars provided on the opposite side frames.
If desired, the display rack can also be provided with an auxiliary shelf structure which is of a substantially U-shaped, upwardly opening configuration and has hooks adjacent one side thereof, which hooks are adapted to engage one of the horizontal bars on one of the side frames for permitting the auxiliary shelf to be externally supported on the rack adjacent one side thereof.
DETAILED DESCRIPTION
FIG. 1 illustrates therein a modular display rack or stand 11 constructed according to the present invention. The rack 11 may be comprised of only a single rack section, but preferably, as illustrated, it comprises a plurality of rack sections stacked one upon another to selectively vary the size thereof. For purposes of illustration, the rack 11 as disclosed comprises an upper rack section 12 and a lower rack section 13. The lower rack section 13 is of greater height than the upper rack section 12, but it will be understood that both rack sections may be of the same height, if desired.
The upper rack section 12 comprises a pair of identical side frames 16 and 17 which are disposed in parallel, vertical, horizontally spaced relationship and support thereon a pair of identical shelves 18 and 19. A pair of removable cross-braces 21 and 22 diagonally interconnect the side members 16 and 17 adjacent the rear of the rack section 12 for the purpose of squaring up the frame.
The lower rack section 13 is constructed in a similar manner and includes a pair of identical side frames 23 and 24 disposed in vertical, parallel relationship. A plurality of shelves 26, 27 and 28 are supported on and fixedly interconnect the side frames 23 and 24. A further pair of removable cross-braces 31 and 32 diagonally interconnect the side frames 23 and 24 adjacent the rear side of the rack section 13.
The rack 11 may, if desired, also be provided with an auxiliary shelf 29 thereon, which auxiliary shelf can be removably mounted adjacent the outer surface of one of the side frames, the shelf 29 being illustrated in FIG. 1 as mounted on the side frame 16.
The upper and lower rack sections 12 and 13 possess many identical or similar components and/or structural elements, and thus only the upper section 12 will be described in detail.
The side frame 16 is illustrated in FIG. 2 and it includes a pair of vertically extending, substantially identical corner posts 33 and 34. The corner post 33 includes a pair of parallel corner members 33A and 33B, which members are identical and are disposed adjacent but slightly horizontally spaced from one another. The corner post 34 is similarly constructed and it includes a pair of identical corner members 34A and 34B disposed in adjacent, slightly horizontally spaced, parallel relationship. The corner members 33A, 33B, 34A and 34B are all identical and the corner posts 33 and 34 are disposed in opposed, symmetrical relationship relative to one another.
The corner posts 33 and 34 are fixedly interconnected by a plurality of substantially horizontally extending support rods, such as by an upper support rod 36, a lower support rod 37, and a plurality of intermediate support rods 38. The horizontal support rods 36, 37 and 38 are all disposed in parallel, substantially vertically spaced relationship and their opposite ends are disposed between and fixedly connected, as by spot welding, to the pairs of corner members 33A-33B and 34A-34B. The side assembly 16 is provided with a further plurality of substantially horizontally horizontal rods 41, 42, 43 and 44, hereinafter referred to as horizontal locking rods. The horizontal locking rods are disposed in parallel, vertically spaced relationship and extend between the corner posts 33 and 34, being positioned adjacent the external side of the corner members 33A and 34A and being fixedly connected thereto in a conventional manner, as by spot welding. As illustrated in FIG. 2, each of the locking rods 41-44 is vertically spaced downwardly a predetermined distance from an adjacent upper one of the intermediate support rods 38, and is likewise horizontally laterally offset by a predetermined distance (the thickness of members 33A and 34A) from the adjacent upper intermediate support rod 38, the horizontal lateral offset being achieved due to the fact that the intermediate support rods 38 are disposed between the pairs of corner members, whereas the locking rods 41-44 are secured to the external sides of the corner members 33A and 34A. The purpose for the spacing between the corresponding pairs of support rods and locking rods, such as between the uppermost intermediate support rod 38A and the uppermost locking rod 41, will be explained in detail hereinafter.
As illustrated in FIGS. 2-4, all of the corner members, such as the corner member 33A, are formed with downwardly directed projections 46 thereon, which projections 46 extend downwardly beyond the lowermost support rod 37. The projections 46 in the illustrated embodiment are formed as reversely bent or upwardly opening U-shaped portions, which U-shaped portions 46 have their free ends extending upwardly a sufficient extent so as to be disposed in contacting relationship on opposite sides of the lowermost support rod 37 so that they can be welded thereto. The disposition of the support rod 37 between the hook portions 46 results in the formation of a slotlike recess 54 (FIG. 4) therebetween.
All of the corner members, such as the member 33A, are also formed or bent so as to have a substantially Z-shaped configuration 47 adjacent the upper ends thereof. The Z-shaped configuration 47 is provided by means of an inwardly directed, substantially horizontal center portion 48 and an upwardly directed, substantially vertical upper leg portion 49. The free upper ends of the vertical leg portions 49 contact opposite sides of, and are fixedly connected to, the top support rod 36. The ends of the rod 36 extend outwardly beyond the vertical leg portions 49 and are formed with downwardly directed, somewhat L-shaped hook portions 51 on the free ends thereof. The L-shaped hook portions 51 each include a substantially horizontal portion 52 which extends outwardly beyond the vertical leg portions 49 to a position substantially aligned with the center straight portions of the corner members, whereupon the L-shaped hook portion 51 is then bent downwardly and slightly inwardly so as to define a downwardly directed projection 53, which projection 53 extends downwardly between the central horizontal portions 48 and is fixedly interconnected thereto, as by spot welding.
The upper vertical leg portion 49 of the Z-shaped configuration 47 is substantially parallel to and laterally offset from the straight center portion of its corner member by a distance slightly greater than the width of the hook portion 46. The vertical spacing between the horizontal center portion 48 and the horizontal part 52 is preferably slightly greater than the vertical depth of the slot 54 for enabling the L-shaped hook portion 51 of a lower rack section to extend into the recess 54 of an adjacent upper rack section. The hook 46 of the adjacent upper rack section is accommodated by the Z-shaped configuration 47 of the lower rack section so that the top support rod 36 of the lower rack section is free to abut against the bottom support rod 37 of the upper rack section substantially as illustrated in FIG. 3. When connected as illustrated in FIG. 3, the free end of the hook 46 is positioned substantially adjacent the vertical leg portion 49 so as to prevent horizontal lateral displacement between the rack section in a direction substantially parallel to the longitudinal direction of the support rods 36 and 37. Further, since the horizontal part 52 is closely confined between the hook portions 46, this also prevents horizontal lateral displacement in a direction substantially transverse to the longitudinal direction of the support rods 36 and 37. Thus, the side frames can be separated only by moving the upper side frame vertically upwardly.
The side frame 16 is additionally provided with a vertically extending center rod 39 disposed midway between, and substantially parallel to, the corner posts 33 and 34. The center rod 39 extends between the top and bottom support rods 36 and 37 and is positioned between the intermediate support rods 38 and the locking rods 41-44, that is, the center rod 39 is disposed substantially within the same plane as the outer corner members 33A and 34A.
The other side frame 17 is identical to the side frame 16 and thus will not be described in detail.
Thus, the side frames are substantially rectangular in plan view and they have the downwardly extending projections 46 adjacent the lower corners thereof. Moreover, two sets of shelf supports, each consisting of two intermediate support rods, such as rods 38A and 38 B, and associated locking rods, such as 41 and 42, are provided. A shelf can be associated with each set of shelf supports as described hereinbelow.
The side frames 16 and 17 are disposed in opposed, substantially parallel relationship with one another and support thereon and are fixedly interconnected by a plurality of shelves, such as the shelves 18 and 19. The shelves 18 and 19 as illustrated are identical and thus only the shelf 18 will be described in detail.
The shelf 18 is illustrated on an enlarged scale in FIG. 5 and includes inverted, substantially U-shaped front, intermediate and rear support rods 56, 57 and 58, respectively, disposed in substantially parallel relationship. Each of the support rods 56-58 includes a substantially horizontal center portion 59 having legs 61 and 62 fixedly, here integrally, connected to the opposite ends thereof and extending downwardly therefrom. The legs 61 and 62 are adapted to cooperate with the side frames 16 and 17, respectively.
The legs 61 and 62 are identical and, as illustrated in FIG. 7, each includes a downwardly directed straight portion 63 interconnected to the horizontal center portion 59 by means of a curved or elbow portion 64. The lower end of the leg 61 (and 62) is provided with an outwardly bent portion 66, which portion 66 is provided with a champfer or tapered surface 67 adjacent the lower outer free end thereof. As illustrated in FIG. 7, the elbow portion 64 is adapted to bear on and extend around an intermediate support bar, such as rod 38B, with the straight portion 63 extending downwardly from the support rod 38B and having a length slightly greater than the vertical spacing between the support rod 38B and its associated locking rod 42 so as to position the outwardly bent portion 66 directly beneath said locking rod.
The rods 56 and 57 of the shelf 18 are releasably attached to the rods 38B and 42 as above described. Rod 58 of the shelf 18 is releasably attached to the rods 38A and 41 in like fashion. Thus, the shelf 18 is supporting in a downwardly and frontwardly inclined fashion.
The shelf 18 is further provided with a plurality of article support members or wires 68 extending transversely between and fixedly connected to the support rods 56, 57 and 58. The article support wires 68 include front and rear straight portions 71 and 72 fixedly and integrally interconnected by an intermediate transverse portion 69. The article support wires 68 are, in the illustrated embodiment, provided with a slight inclination so that the rear portions 72 define a flat, slightly inclined article support grid, the inclination of the grid causing the articles to move forwardly so as to abut against the transversely extending wire portions 69 for positively retaining the articles on the shelf. Due to this inclined configuration, the front and intermediate support rods 56 and 57 are substantially horizontally aligned with one another so as to coact with the same support rod 38B and the same locking rod 42 as illustrated in FIG. 6, whereas the rear support rod 58 is spaced vertically upwardly from the rods 56 and 57 by a distance substantially equal to the spacing between a pair of adjacent support rods 38A and 38B so as to coact with the next adjacent support rod 38A substantially in the manner as illustrated in FIG. 1. The front and intermediate support rods 56 and 57 can be additionally interconnected by intermediate tie members 73 if so desired.
The side frames 16 and 17, in addition to being interconnected by the shelves 18 and 19, are also interconnected by the pair of diagonal cross-braces 21 and 22 so as to improve the strength and rigidity of the assembled rack section 12. The cross-braces 21 and 22 are identical and each includes a substantially S-shaped hook portion 74 (FIG. 8) provided on the opposite free ends thereof. Each hook portion 74 is adapted to be resiliently snapped around one of the intermediate horizontal support rods 38 adjacent the backside of the rack section to provide a truss-like connection between the side frames 16 and 17.
If desired, one of the rack sections 11 and 12 can additionally have a removable auxiliary shelf structure 29 mounted thereon, which shelf structure 29 (FIG. 9) includes an elongated rod 76 which is shaped so as to have an upwardly opening, substantially U-shaped configuration. The rod 76 includes a substantially horizontal elongated top bar 77 interconnected between substantially parallel U-shaped side members 78, which side members 78 are identical and include a pair of vertically extending legs 79 and 81 interconnected by an intermediate, substantially horizontal base portion 82. The upper ends of the legs 81 are fixedly, here integrally, connected to the top bar 77, whereas the upper ends of the legs 79 are each provided with a downwardly and outwardly extending hook portion 83. A pair of substantially horizontal support rods 84 extend between and are fixedly connected to the base portions 82, and a further pair of substantially parallel horizontal cross bars 86 extend transversely between and are fixedly connected to the support bars 84 for defining a substantially planar support shelf. The manner in which the shelf 29 is utilized and mounted on the rack will be explained hereinafter.
Considering now the rack section 13, same is substantially identical to the rack section 12 described above except that the rack section 13 is of greater vertical height. Particularly, the rack section 13 includes the side frames 23 and 24 which are constructed in a manner identical to the frames 16 and 17 described above except that they are of increased vertical height so as to accommodate a greater number of shelves 26, 27 and 28 therebetween. The side frames 23 and 24 are further interconnected by the cross-braces 31 and 32, which cross-braces are identical to the cross-braces 21 and 22 as described above.
With respect to the shelves 26 and 27, they are identical to the shelf 18 described above and thus further description thereof is not believed necessary. On the other hand, the shelf 28 is of a modified construction in that it is designed to provide a substantially planar, horizontal support surface.
The shelf 28 includes front and rear horizontal support rods 91 having downwardly directed legs 93 fixedly, here integrally, connected to the opposite ends thereof, The legs 93 are identical to the legs 61 and 62 as described above and are designed for coacting with the support and locking rods of the side frames in a manner similar to that illustrated in FIG. 7. The horizontal support rods 91 and 92 are fixedly interconnected by a plurality of tie bars 94, which in turn are also fixedly interconnected by a further plurality of transverse cross bars 96 so as to define a planar, substantially horizontal article supporting surface. The support rods 91 and 92 are both disposed within the same horizontal plane and thus all of the legs 93 are designed for support on the same horizontal support rod 38' and for locking engagement with the same locking rod 44' .
It will be noted that the side frames 23 and 24 have three sets of shelf supports. Thus, three shelves can be mounted thereon and, in particular, instead of the shelf 28, there can be provided a third shelf corresponding to shelves 26 and 27, if desired.
ASSEMBLY
To assemble the uppermost rack section 12, the side frames 16 and 17 are first disposed in vertical, opposed, facing relationship, whereupon the shelves 18 or 19 are then mounted on the side frames 16 and 17 for fixedly and rigidly interconnecting same. Particularly, the legs 61 and 62 of the shelf 18 will be positioned above and outwardly of the intermediate support rods 38A and 38B, the shelf 18 being positioned so that the legs extend substantially vertically downwardly until the bent portions 66 of the legs, particularly the chamfered faces 67 thereof, contact the locking rods 41 and 42. Continued downward pressure exerted on the shelf 18 will cause the legs 61 and 62 to resiliently deflect inwardly so as to permit the bent portions 66 of the legs to pass by the locking rods, whereupon the bent portions 66 will then resiliently snap outwardly so as to be positioned partially under the locking rods (as illustrated in FIG. 7) for resiliently holding the shelf tightly in engagement with the side frames 16 and 17. When so positioned, the weight of the shelf 18 is supported on the intermediate support rods 38A and 38B, whereas the bent portions 66 of the legs cooperate with the locking rods 41 and 42 for tightly and fixedly maintaining the shelf interconnected between the side frames. The shelves are disassembled in the reverse manner merely by exerting a sufficient upward force on the shelf so as to cause the legs to resiliently deflect inwardly to enable the bent portions 66 of the legs to move upwardly past their corresponding locking rods.
After the shelves have been mounted between the side frames 16 and 17, then the rack section 12 can be further strengthened by mounting the cross-braces 21 and 22 thereon. As illustrated in FIG. 8, the cross-brace 21 (or 22) is looped around one of the lower intermediate support rods 38 of the one side frame, whereupon the other end 74 of the cross-brace is then resiliently snapped around an upper intermediate support rod 38 of the other side frame, whereupon the two diagonal cross-braces 21 and 22 thus provide a truss-like structure which substantially increases the strength and rigidity of the rack section 12.
The lower rack section 13 is assembled (and disassembled) in the same manner as the rack section 12 and thus further explanation thereof is not believed necessary.
After the rack sections 12 and 13 have been individually assembled, then they can be selectively stacked one upon another to provide a rack 11 of the desired height merely by positioning one of the rack sections, such as section 12, directly over another rack section, such as section 13, so that the adjacent corners thereof are positioned in vertically spaced relationship substantially as illustrated in FIG. 4. The upper rack section is then lowered onto the lower rack section so that the L-shaped hook portions 51 on the lower rack section extend into the recesses 54 defined between the downwardly projecting hook portions 46 formed on the upper rack section. The ultimate relative vertical position of the upper and lower rack sections is determined by means of the upper support rod 36' of the lower rack section being disposed in abutting engagement with the lower support rod 37 of the upper rack section substantially as illustrated in FIG. 3.
When the corresponding corners of the upper and lower rack sections are coupled as illustrated in FIG. 3, the L-shaped hook portions 51 are confined within the slots 54 and thus prevent relative horizontal movement between the rack sections in a direction transverse to the longitudinal direction of the rods 36 and 37. Lateral horizontal movement between the rack sections in a direction parallel to the longitudinal direction of the rods 36 and 37 is also prevented by the free ends of the hook portions 46 being disposed closely adjacent the upper leg portions 49. Thus, the upper rack section is substantially horizontally confined and cannot move laterally (horizontally) relative to the lower rack section. This type of connection thus permits a plurality of rack sections to be vertically stacked one upon another in a stable and secure manner.
If it should be desired to utilize the auxiliary shelf 29, then same is interconnected to the display rack 11 merely by positioning same adjacent the external side of one of the side frames, same being positioned so that the hooks 83 extend around one of the intermediate support rods 38, whereupon the weight of the rack 29 then causes the vertical legs 79 to bear against one of the locking rods, such as the locking rod 43 illustrated in FIG. 1, for maintaining the shelf 29 in a stable and horizontal orientation. The auxiliary shelf 29, due to this manner of mounting same, can obviously be mounted on either side of the display rack 11, and can also be selectively mounted at any desired vertical position relative to the side frames 16 and 17 (or 23 and 24).
As is readily apparent from the drawings and from the above described structure, the rack sections 12 and 13 are preferably constructed entirely of metal rods or wire which can be easily shaped and bent so that the individual members and components of the rack can be arranged as described above. Further, all of the individual wire components are preferably interconnected by means of spot welding to permit the rack structure to be easily and economically manufactured. However, any other suitable means of connecting the wire components could also obviously be utilized.
While the illustrated embodiment of the invention utilizes only two rack sections, it will be readily apparent that the structure according to the present invention is designed to permit more than two rack sections to be vertically stacked so as to provide a shelf of the desired height. Alternately, the rack constructed according to the present invention could also utilize only a single rack section, such as either the rack section 12 or 13, assuming that such a rack section provides the necessary storage or shelf space. Further, the height of the individual rack sections can obviously be varied to permit same to accommodate more or less shelves from that as illustrated in the drawings.
It should also be observed that the rack 11, when composed of a plurality of stacked rack sections, can comprise a plurality of identical rack sections, such as by utilizing all rack sections 12 or all rack sections 13.
Although a particular preferred embodiment of the invention has been disclosed in detail for illustrative purposes, it will be recognized that variations or modifications of the disclosed apparatus, including the rearrangement of parts, lie within the scope of the present invention.