Description:
BACKGROUND OF THE INVENTION
This invention relates to prefabricated houses or buildings.
Buildings have been provided in the prior art that are constructed of corrugated panels. Also the prior art shows numerous buildings constructed of prefabricated parts. A common way of joining the panels is by means of male-female joints. However, this invention combines in one invention many of the advantages and problems solved in the various constructions in the prior art.
A problem solved by this invention is that a construction is provided in which the parts are uniform in size so that the house or building may be constructed and assembled by unskilled labor with labor-saving ease and rapidity of construction and assembly.
Another problem solved by the invention is that heating and air conditioning ducts are built into the floors, walls and ceilings.
Another problem solved by this invention is that the parts may be made of a great variety of materials of construction, such as fiberglass, plastics, laminated wood or metals.
Another problem solved by this invention is that the floors, walls, ceilings and roofs are corrugated for high strength and could be made from the same mold or dies.
Another problem solved by this invention is that standard building materials can be used for sidings for walls, ceiling and roof and for windows and doors.
Another problem solved by this invention is that the parts can be made any width or length.
Another problem solved by this invention is that because of the corrugations in the wall panels, studs and outside sheeting are, in effect, formed in one piece in panels of uniform height and width, thus reducing labor erection pieces by a considerable amount.
Another problem solved by this invention is that because parts will be made under shop conditions and by jigs and molds, uniformity of size and complete interchangibilty will be achieved.
Another problem solved by this invention is that the corner post design and wall panel connection to the corner post is self squaring.
Another problem solved by this invention is that the unique design of the interlocking floor panel corrugations and wall panel corrugations will speed assembly and by fastening them together will create a stronger connection than standard designs now used.
Another problem solved by this invention is that in some instances a sub-flooring can be eliminated because of the corrugated floor panel design.
Another problem solved by this invention is that by molding or forming the parts of the prefabricated house or building, the parts will automatically fit into place, thus not requiring measurements of individual parts on the job site.
Another problem solved by this invention is that the wall panels will be shop made and window and door frame openings will be jigged, thus saving on job construction time.
Another problem solved by this invention is that because of the panels width design, settling cracks or breaks would be greatly reduced.
Another problem solved by this invention is that with certain materials that could be used, no warping, swelling or distortion would occur.
Another problem solved by this invention is that because of the corrugations in the roof panel, sub-deck roofing could be eliminated.
Another problem solved by this invention is that the corrugations of the ceiling panel and the corrugations of the roof panel intermesh for easy and positive connection.
Another advantage of this invention is that interior partition walls could be easily and quickly erected.
SUMMARY OF THE INVENTION
The invention comprises prefabricated parts that interlock together when assembled to form a house or building. A foundation is provided. Sills having sill backs, sill floors, sill box members and sill interconnecting members are bolted to the foundation. Corrugated wall panels having alternating ridges and depressions are mounted to the sills by mounting the wall panel ridges between the sill backs and sill interconnecting members and by mounting the wall panel depressions between the sill backs and sill box members. A corner sill is bolted to the foundation and connects the sills at the corners. A corner post is mounted to the corner sill and connects the corrugated wall panels at the corners. A corrugated floor panel is mounted to the sill box member tops and wall panel ridges. A corrugated ceiling is mounted to first and second headers mounted to the corrugated wall panel tops. A corrugated end panel having a sloping top is mounted to a third header mounted to the first header. A corrugated roof panel is mounted to a fourth header mounted to the corrugated end panel top. The roof panel ridges and roof panel depressions are so dimensioned that the roof panel ridges will fit snugly in the ceiling panel ridges and the roof panel depressions will fit snugly over the ceiling panel depressions for an easy and positive connection.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of a house or building constructed in accordance with the present invention.
FIG. 2 is an exploded perspective view, not to scale, of a corner of the house or building showing the parts in accordance with the present invention.
FIG. 3 is a sectional view taken along line 3--3 of FIG. 1.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to FIG. 1, a house or building having a door 1 and window 2 is shown. Referring to FIG. 1, FIG. 2 and FIG. 3, a foundation 3 is provided. Anchor bolts 4 are embedded in the foundation 3. Sills 5 are mounted to the foundation 3. The sills 5 have sill backs 6, sill floors 7, sill box members 8 and sill interconnecting members 9. Anchor bolts 4 project through holes 10 in the sill box members 8 and nuts are tightened on the threaded ends of anchor bolts 4 to hold the sills 5 firmly on the foundation 3. The parts of the house are described and shown as being bolted together but could be connected and mounted together by any convenient means, depending on the material used, such as nailing, bolting, fusing, screwing or bonding. The holes for connecting and mounting the parts together are shown on the drawings but the nuts and bolts for connecting and mounting the parts together are not shown on the drawings because showing all the nuts and bolts on the drawing would make the drawings cluttered and it is thought unnecessary to show all the nuts and bolts to enable one skilled in the art to make and use the invention. A corner sill 11 is mounted to foundation corner 12. The corner sill 11 has a corner sill back 13, a corner sill floor 19, a corner sill box member 14 and corner sill interconnecting members 15. The corner sill 11 is mounted firmly to the foundation corner 12 by bolting corner anchor bolts 16 through and to holes 17 in the corner sill box member 14. The corner sill back 13 abuts the sill backs 6 and the corner sill interconnecting members 15 abut the sill interconnecting members 9.
A corner post 20 is provided. The corner post 20 has a corner post body member 21 and corner post interconnecting members 22. The corner post 20 is mounted and fitted to the corner sill 11 by fitting and mounting the corner post body member 21 and corner post interconnecting members 22 between the corner sill back 13 and corner sill box member 14.
Corrugated wall panels 23 are provided. The wall panels 23 have alternating wall panel ridges 24 and wall panel depressions 25. The wall panels 23 also have wall panel interconnecting members 26 and corner wall panel interconnecting members 27. The wall panels 23 are connected to the corner post 20 and corner sill 11 by fitting and mounting the corner wall panel interconnecting members 27 between the corner post interconnecting members 22 and the corner sill back 13 and bolting bolts through holes 28 in the corner wall panel interconnecting members 27 and holes 31 in the corner post interconnecting members 22. The corrugated wall panels 23 are mounted and fitted to the sills 5 by mounting and fitting the wall panel ridges 24 between the sill backs 6 and sill interconnecting members 9 and by bolting a bolt through holes 32 in the wall panel ridges 24 and holes 33 in the sill interconnecting members 9. The wall panel depressions 25 fit and are mounted between the sill box members 8 and the sill backs 6 and bolts are bolted through holes 34 in the wall panel depressions 25 and aligned holes (not shown) in the sill backs 6. A wall panel splice 35 is shown in FIG. 2 for connecting adjacent wall panels 23. Bolts are bolted through aligned holes 36 in the wall panel splice 35 and holes 37 in the wall panel interconnecting members 26. The wall panel splice 35 does not extend down and between the sill box members 8 and the sill backs 6.
A corrugated floor panel 38 is provided. The floor panel 38 has alternating floor panel ridges 41 and floor panel depressions 42 and floor panel notches 43 and floor panel edges 44. The bottoms of the floor panel depressions 42 and floor panel edge 44 are fitted and mounted to the tops of the sill box members 8 and the corner sill box member 14. The floor panel ridges 41 and floor panel notches 43 are dimensioned to fit snugly around the adjacent wall panel ridges 24. The floor panel ridges 41 inside dimensions are equal to the wall panel ridges 24 outside dimensions. The floor panel depressions 42 outside dimensions are equal to the wall panel depressions 25 inside dimensions. Holes 45 in the floor panel edges 44 and floor panel depressions 42 are bolted by bolts through aligned holes 46 in the sill box members 8 and the corner sill box member 14. Also the floor panel ridges 41 are bolted to the adjacent wall panel ridges 24 by bolts bolted through aligned holes 47 in the floor panel ridges 41 and holes 48 in the adjacent wall panel ridges 24. A floor panel splice 51 is provided for connecting adjacent floor panels 38. The floor panel splice 51 is dimensioned to fit snugly to and overlap the adjacent edges of the floor panels 38 and bolts the floor panels together by bolts bolted through holes 52 in the floor panels 38 and aligned holes 53 in the floor panel splice 51.
A first inverted U-shaped header 54 having a first header inside side 55 and first header outside side 56 is fitted down and over and mounted to the top of one wall of the corrugated wall panels 23 and corner post 20. The first header 54 is bolted to the top of the corrugated wall panels 23 by bolts bolted through aligned holes 57 in the wall panel ridges 24 and holes 58 in the first header inside side 55. The first header 54 also is bolted to the top of the wall panels 23 by bolts bolted through aligned holes 61 in the wall panel depressions 25 and holes (now shown) in the first header outside side 56.
A second inverted U-shaped header 62 having a second header inside side 63 and second header outside side 64 is fitted down and over and mounted to the top of the other wall of the corrugated wall panels 23 and to the top of the corner post 20. The second header 62 is bolted to the top of the corrugated wall panel 23 by bolts bolted through aligned holes 65 in the wall panel ridges and holes 66 in the second header inside side 63. The second header 62 is also bolted to the top of the other wall panels 23 by bolts bolted through aligned holes 67 in the wall panel depressions 25 and holes (not shown) in the second header outside side 64.
A corrugated ceiling panel 68 having alternating ceiling panel ridges 71 and ceiling panel depressions 72 and a ceiling panel edge 73 is provided. The ceiling panel edge 73 is mounted to the top of the first header 54 and the bottoms of the ceiling panel ridges 71 are mounted to the top of the second header 62. A U-shaped third header 74 is mounted to the top of the ceiling panel edge 73. The first header 54, ceiling panel edge 73 and third header 74 are bolted together by bolts bolted through aligned holes 75 in the top of the first header 54, holes 76 in the ceiling panel edge 73 and holes (not shown) in the bottom of the third header 74. Also the ceiling panel ridges 71 are bolted to the second header 62 by bolts bolted through aligned holes 77 in the top of the second header 62 and holes 78 in the ceiling panel ridges 71. Holes 81 in the ceiling panel 68 are available for connecting to a second ceiling panel (not shown).
A corrugated end panel 82 having alternating end panel ridges 83 and end panel depressions 84 is provided. The corrugated end panel 82 has a sloping end panel top 85 and an end panel bottom 86. The slope of the sloping end panel top 85 can be as desired. The end panel bottom 86 is mounted and fitted in the third header 74. The third header 74 has a third header inside side 87 and third header outside side 88. The end panel 82 is mounted to the third header 74 by bolts bolted through aligned holes 91 in the end panel ridges 83 and holes 92 in the third header inside side 87 and by bolts bolted through aligned holes 93 in the end panel depressions 84 and holes 94 in the third header outside side 88.
An inverted U-shaped fourth header 95 having a fourth header inside side 97 and fourth header outside side 98 is mounted to the end panel top 85. The fourth header 95 is mounted to the end panel top 85 by bolts bolted through aligned holes 101 in the end panel ridges 83 and holes in the fourth header inside side 97 and by bolts bolted through aligned holes 103 in the end panel depressions 84 and holes (not shown) in the fourth header outside side 98.
An inverted Y-shaped roof beam 104 having a first roof beam panel 105, second roof beam panel 106 and third roof beam panel 107 is provided. The roof beam outside end 99 abuts against the fourth header 95. Holes 100 are provided for mounting a second roof panel (not shown).
A first corrugated roof panel 107 having alternating roof panel ridges 108 and roof panel depressions 109 and a roof panel edge 110 is provided. The roof panel edge 110 is mounted to the top of the fourth header 95. The roof panel edge 110 is bolted to the fourth header 95 by bolts bolted through aligned holes 112 in the roof panel edge 110 and holes 113 in the fourth header 95. The roof panel ridges 108 are mounted to the first roof beam panel 105 by bolts bolted through aligned holes 114 in the roof panel ridges 108 and holes (not shown) in the first roof beam panel 105. The roof panel ridges 108 and roof panel depressions 109 are so dimensioned that the roof panel ridges 108 fit snugly in the ceiling panel ridges 71 and the roof panel depressions 109 fit snugly over the ceiling panel depressions 72 at the roof panel second end 115. The roof panel ridges 108 outside dimensions are equal to the ceiling panel ridges 71 inside dimensions. The roof panel depressions 109 inside dimensions are equal to ceiling panel depressions 72 outside dimensions. The roof panel depressions 109 are bolted to the ceiling panel depressions 72 adjacent the roof panel second end 115 by bolts bolted through aligned holes 116 in the ceiling panel depressions 72 and holes 117 in the roof panel depressions 109.
Again, the corrugated wall panels 23, floor panels 38, ceiling panels 68, end panels 82 and roof panels 107 could be, but not necessarily need be, made from the same mold or die.
The invention in its broader aspects is not limited to the specific manufacture shown and described but departures may be made therefrom within the scope of the accompanying claims without departing from the principles of the invention and without sacrificing its chief advantages.