Plaque It!
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[0001] This invention relates to an enclosure which provides protection from the blast of an explosion or a thrust resulting from a high temperature flame, as well as from the thermal effects of a surrounding fire on a metal structure.
[0002] Fire-protection elements (which are flexible, lightweight or substantially flexible) exist which surround a valve or pipe of a chemical or petrochemical installation, etc. Even if these elements enable the thermal effect of fires or conflagrations to be resisted, they are not capable of resisting the blast from an explosion.
[0003] The use has been proposed (for example by document WO02/07298 1) of flexible sacks or bags which are filled with water and placed on top of each other to form a protection against the blast from an explosion.
[0004] The bond joining the sacks or bags of water to each other is insufficient to resist the hot blast from an explosion in a gas conversion installation. Moreover, as soon as a temperature higher than about 100° C. is reached in the sacks or bags, there is a risk of explosion of the sacks or bags, which then results in collapse of the wall.
[0005] A wall of sacks or bags of water is only capable of forming a protection over a short time interval. Finally, the use of bags requires daily inspections and the frequent replacement of defective bags. This renders the use of sacks or bags filled with water unsuitable for use in industrial installations.
[0006] Protective constructions made of reinforced concrete are also known which are capable of resisting the blast of an explosion. However, such constructions are not capable of resisting the prolonged thermal effects of a fire or conflagration, due to the expansion of the concrete reinforcement, for example. In fact, the temperature increases progressively in the materials used and reduces their properties and mechanical strength all the more. Furthermore, excessive temperatures can occur in the interior of the enclosure after a certain time of exposure to fire. Constructions such as these are extremely heavy and cannot be dismantled quickly when necessary.
[0007] The object of the present invention is to create a protective enclosure capable of resisting the blast from an explosion or the thrust which results from a high temperature flame, as well as resisting the thermal effects of a surrounding fire, for more than 30 minutes, for example, particularly for more than 60 minutes, or even much more. The enclosure defines a protected chamber having a volume larger than 1 m3, particularly having a volume between 2 and 50 m3, for example between 2 and 30 m3, such as a volume of 3, 5, 8, 10, 15 m3, 20 m3, etc. The enclosure is preferably easy to install and dismantle without necessitating heavy equipment.
[0008] The enclosure according to the invention comprises:
[0009] an enclosure comprising one or more sidewalls and a roof which define an internal chamber,
[0010] one or more bases acting as a support to at least part of the sidewall or sidewalls.
[0011] The enclosure according to the invention is characterised in that:
[0012] at least the sidewall or sidewalls comprise a rigid metal structure forming an envelope comprising a metal beam or beams, said envelope having a thickness between 10 and 50 cm (advantageously between 20 and 50 cm) and defining a free volume for containing a medium capable of changing its phase (preferably at a temperature of less 150° C., for example at a temperature between 50 and about 100° C.), particularly an aqueous medium (such as water or an aqueous solution), said free volume corresponding to at least 50% of the total volume of the envelope.
[0013] The envelope comprises:
[0014] at least one opening for the removal of vapour and an opening for supplying water or an aqueous solution to the envelope, and
[0015] at least one means of removal to permit water to be removed from the internal chamber in the event of leakage of the envelope.
[0016] The envelope or each envelope is advantageously made of steel, advantageously of stainless steel, and has a free volume capable of containing water or an aqueous solution of at least 0.5 m3, for example of at least 1 m3, 1.5 m3, 2 m3, 3 m3, 5 m3, or even more. Once filled or partly filled with water, the envelope or envelopes ensure that the enclosure is of sufficient weight in order to counteract a displacement thereof following a blast.
[0017] The enclosure preferably comprises a plurality of distinct envelopes connected to each other by one or more ducts suitable for permitting the passage of water or of an aqueous solution from one envelope to another envelope by the principle of communicating vessels.
[0018] According to one embodiment, the enclosure is associated with a water supply and a control device for adjusting the level of water or aqueous solution in the envelope or envelopes.
[0019] According to one advantageous feature, the envelope or envelopes is associated with a means for preventing frost formation. A means such as this can be an electrical or heating resistance capable of maintaining the water present in the envelope or envelopes at a temperature higher than 0° C.
[0020] According to a feature of one embodiment, each sidewall is associated with at least one buttress which extends in the chamber and which is supported on a base, said buttress being capable of withstanding an external thrust on the wall.
[0021] For example, the sidewall or sidewalls can comprise an insulating layer facing the exterior of the enclosure with respect to an envelope adjacent to said insulating layer.
[0022] According to an advantageous feature of one embodiment, the wall or walls comprise an envelope comprising a metal structure to which one or more buttresses is/are attached.
[0023] The enclosure advantageously comprises one or more sidewalls which define a substantially circular external shape, or which define a substantially polygonal external shape with at least 5 sides, advantageously with least 6 sides, preferably with at least 8 sides.
[0024] According to one advantageous embodiment, substantially the entire bottom edge of the wall or walls extends in a channel or recess of a base or in channels of adjacent bases. The channel or recess is preferably associated with a duct for removing water from the enclosure.
[0025] According to one particular embodiment, the wall or walls comprise, at least from the outside to the inside of the internal chamber:
[0026] a protective plate, advantageously made of steel, particularly made of stainless steel,
[0027] a layer of thermal insulation, advantageously formed by a rigid or semi-rigid insulating material, said layer having a thickness of at least 20 mm, advantageously between 30 mm and 200 mm, preferably between 40 mm and 100 mm,
[0028] an envelope comprising a metal structure or reinforcement joined to a buttress or buttresses, said envelope being adapted for containing water or an aqueous solution and having a thickness between 10 and 50 cm.
[0029] The envelope preferably comprises a metal wall facing the layer of insulation and a metal wall facing the interior of the internal chamber, said metal walls being joined to each other by metal I-beams. The metal walls advantageously have a thickness of at least 4 mm, more advantageously between 5 and 30, particularly between 8 and 20 mm. I-beams advantageously form lateral edges of the envelope. The metal walls and the I-beams are advantageously welded together.
[0030] The enclosure according to the invention advantageously comprises a duct for supplying fresh air to the chamber and a duct for removing air from the chamber. The supply duct and the removal duct preferably pass under the bottom level of a wall.
[0031] The enclosure can be equipped with means for controlling the quantity of water present in the envelope and/or for maintaining at least a minimum level of water in the envelope.
[0032] According a particular feature of one particular embodiment, the enclosure comprises:
[0033] one or more envelopes of one or more sidewalls, said envelope(s) defining a free volume suitable for receiving water or an aqueous solution,
[0034] one or more reservoirs of a liquid aqueous medium situated inside the internal chamber, and
[0035] at least one means for supplying liquid aqueous medium from one or more reservoirs to the envelope or envelopes of the sidewall or sidewalls, wherein the volume of the reservoir corresponds to at least 50%, particularly to at least 100%, for example from 150% to 500%, of the free volume of the envelope or envelopes.
[0036] According to another important feature, the enclosure comprises a door mounted on hinges having a swivelling axis situated in the internal chamber. A door such as this permits ease of access to the internal chamber whilst ensuring excellent protection for the hinges, thus enabling any deterioration thereof to be prevented. The present door is advantageously substantially square or rectangular in shape, with sidewalls which are substantially parallel to the swivelling axis. The sidewall furthest from the swivelling axis has a shape which is appropriate for permitting a swivelling movement of the door, but which also permits said wall to contact an edge of a fixed or non-moveable wall.
[0037] The door swivels advantageously outside of the chamber, so as to leave more space free in the chamber for the equipment(s) to be protected.
[0038] According to an advantageous feature of one embodiment, the removal of vapour from the envelope comprises a means which counteracts the removal of vapour when there is a pressure in the envelope which is lower than a defined pressure. In particular, the means which counteract the removal of vapour from the envelope is selected from the group comprising valves, bursting discs and combinations thereof.
[0039] The invention also relates to the protection, by means of an enclosure of the invention, of at least one component of an installation which could accidentally be subjected to considerable fire and blast. The installations concerned can be units for processing combustible and/or explosive gas, particularly units for the liquefaction, gasification, expansion and/or compression of gas, such as natural gas (methane), propane, hydrogen, etc. The invention also relates to chemical or petrochemical installations, at least one component of which is placed in an enclosure of the invention.
[0040] Particular features and details of the invention follow from the detailed description given below, in which reference is made to the accompanying drawings.
[0041] The drawings are as follows:
[0042]
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[0044]
[0045]
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[0047]
[0048]
[0049]
[0050]
[0051]
[0052] The enclosure of
[0053] The protective enclosure
[0054] The walls
[0055] The envelope
[0056] Instead of allowing heat to propagate towards the interior of the enclosure, a storage device such as this is advantageously combined with a venting system
[0057] The envelope
[0058] The envelopes thus serve to absorb and dissipate calories. Envelopes such as these enable enclosures to be constructed which are less thick, and which are therefore easier to handle, less costly, dismantleable and light, etc, when they are not filled with water. The envelopes also enable a constant, pre-calculated stability to mechanical stresses to be maintained, and also enable the temperature in the interior of the enclosure to be controlled at the desired level. Moreover, once the envelope is filled with water it provides a weight or foundation which is sufficient for the enclosure.
[0059] The enclosure
[0060] For this purpose, the bottom edge of the walls
[0061] The envelope
[0062] Anchorage and embedding of the wall or walls in the base
[0063] In the embodiment shown in
[0064] The walls of the envelope are advantageously shaped so that the latter is as continuous as possible along its perimeter, in order to ensure an external surface which is the smallest possible and/or the most aerodynamic possible. Therefore, a polygonal profile can also be used (
[0065] The enclosure is advantageously provided with an access door
[0066] In substantially one-piece enclosures, it is advantageous to provide an access door for persons, for inspection, maintenance, etc.
[0067] The door
[0068] The envelopes
[0069] The substances used are preferably selected according to their change of state temperature and their capacity for storing calories when a change of state occurs. Their ease of use and their cost is also taken in consideration. The substances (M) are advantageously substantially flameproof, as are their transformation products.
[0070] Water is the substance which best fulfils these criteria. At its boiling temperature of 100° C., most materials retain the majority of their important mechanical properties. Moreover, antifreeze and anti-corrosion additives can easily be added to water.
[0071] In the walls of the enclosure, a layer of insulation is used which is intended to reduce the quantity of heat or calories which have to be stored by the material which changes its state.
[0072] A rigid or semi-rigid insulation which is not deformed under the effect of external pressures is preferably used. It is fixed to the walls of the envelope (towards the outside) whilst taking care to minimise the effect of thermal bridges. An insulation is preferably selected which withstands high temperatures and which has a thermal conductivity related to its potential for storing heat which can be dissipated and which is present in the envelope.
[0073] The enclosure is advantageously aerated. For example, an assembly of two ducts
[0074] In the embodiment illustrated, the removal of vapours or other products resulting from the phase transition can be effected via the chamber CI. In this case, the envelope
[0075] In the case of water, the vapour formed in fact spreads inside the chamber CI of the enclosure and serves to dilute the existing atmosphere before being removed by the ventilation duct or ducts
[0076] The removal of vapours is effected by virtue of the duct
[0077] The volume of the internal chamber ranges, for example, between 1 and 50 m3, such as 5, 10, 15, 20 or 30 m3, for example.
[0078] The enclosure is advantageously provided with means for collecting and removing water of condensation and with means for protecting devices placed in the chamber from the effects of water of condensation. Examples of such means include the pipelines
[0079] When the enclosure comprises a plurality of adjacent or substantially adjacent envelopes, it is advantageous to provide one or more ducts or passages
[0080] The envelope
[0081] It is also possible to provide a circulating pump (placed in the interior of the envelope, for example) to effect movement of the water or liquid present in the envelope.
[0082]
[0083] The sidewalls
[0084] In cross-section, the bottom edge
[0085] The side edges of the window themselves are suitable for enabling the door to be opened and closed simply by rotation.
[0086] On its external face, the door
[0087] The bottom part of the bottom edge
[0088] The sidewalls
[0089] The envelopes
[0090] The enclosure also comprises a reservoir
[0091] This reservoir
[0092] The pipes
[0093] The bottom part of the envelope
[0094] An emergency or reserve supply of electrical energy
[0095] The volume of the reservoir
[0096] The envelopes
[0097] The envelope
[0098] The reservoir
[0099] The cover
[0100] The enclosure of