[0001] This invention relates to the maintenance of fluid or liquid carrying pipes and in particular to a device adapted for isolating a section of such piping to assist in maintenance work. In a particularly preferred aspect, the invention relates to the maintenance of water piping including town supply mains water piping.
[0002] The commercial supply of fluids or liquids via piping, either to industry or the domestic population is generally involved in the supply of a commodity on which industry or the domestic market rely. Accordingly, the maintenance involved in such piping work can result in considerable disruption to the supply of the fluid or liquid commodity and it is highly desirable to expedite such maintenance operations, thereby minimising disruption and down-time to said piping supplies. A particular example of such piping systems is the town supply of mains water which provides potable water to households and light industry from reservoirs via pumps and a network of underground piping.
[0003] The piping is generally configured as a branching network of pipes that diminish in dimensions ending with the street mains water pipes of about 100 mm diameter running down and along suburban streets, past households and into which a plurality of individual households can tap.
[0004] At the street level, the mains water pipes are provided with closeable gates at regular intervals every kilometre or so, to allow sections of pipeline to be isolated so as to allow maintenance thereof. However, the number of gates provided only allows isolation of a relatively large area which may affect up to 50 or so households. Accordingly, in the situations where considerable maintenance is required, the disruption to such a large number of households can be considerable and may involve health issues.
[0005] The mains water piping whilst principally provided for the supply of household water, also functions for emergency water supplied by way of fire hydrants or fire plugs, many of which are fitted at regular intervals along the street front and allow emergency access to mains pressure water by fire fighters. Fire hydrants are generally installed at regular and frequent intervals along the mains water supply piping such that a plurality of fire hydrant access points exist between any two or more isolation gates in the mains water system. The fire hydrants are connected to a generally horizontal supply of piping with a short generally vertical riser forming a tee junction with the supplied piping. This riser is then usually joined to a suitable connecting means such as a male threaded pipe section via a gate valve or other type of control valve. It would be very desirable if such fire hydrant access points could be utilised to shut off the mains water supply by acting as a temporary isolation gates. This would be particularly advantageous as the frequency of hydrants would allow a relatively small number of households to be affected by mains water pipe maintenance if such hydrant points could be used to isolate a section of mains water piping. Unfortunately, the equipment available to date, does not generally allow the ready access and occlusion of a fluid or liquid piping at a given diameter, via an access point or aperture formed in said piping which is of less diameter than the diameter of the piping to be occluded. Furthermore, the available devices are either adapted for use with gaseous fluids only of limited pressure, are non reusable or unable to be used in conjunction with hydrant access points. The provision of such a device adapted for insertion into a mains water pipe against the normal water pressure, particularly if such a device could allow insertion through an aperture and subsequent occlusion of a pipe of two or more sizes greater than said aperture would be highly advantageous and would of course allow fire hydrants to be used as access points for mains water piping.
[0006] A pipeline isolating device adapted for installation into and occlusion of a pressurised liquid or fluid supply pipe comprising a substantially solid and deformable boot which is adapted to move between an expanded and an unexpanded state and a shaped plunger adapted to move into and out of said boot, wherein said boot has a hollow interior with a displacement contour adapted to receive and cooperate with said plunger so as to cause said boot to move between said expanded state when said plunger is inserted into said hollow interior of said boot and said unexpanded state when said plunger is withdrawn from the interior of said boot.
[0007] The displacement contour found on the interior of the boot is preferably configured so as to cause the exterior contour of the boot to mirror the internal shape of the supply pipe when the boot is in its expanded state.
[0008] In order to ensure the boot is not undesirably distorted or misshaped due to the presence of mains water pressure in the piping system, the boot is preferably provided with one or a plurality of guide rods which are adapted to retain the overall configuration of the boot whilst the hollow interior of the boot remains empty. The guide rods are also adapted to guide the axial movement of the plunger into an outer boot thereby assisting in maintaining the most desirable shape and configuration of the boot and allowing controlled cooperation with the plunger.
[0009] The plunger may be housed in a sleeve which can be fitted to the boot such that the movement of the plunger along the sleeve assists in the guidance of the plunger into and out of the boot. The plunger may be provided with an operating ram in the form of an extension rod so as to allow for remote activation of the plunger.
[0010] The sleeve into which the plunger is fitted may be provided with an extension tube for housing and guiding the operating ram and allowing for the remote control of the sleeve.
[0011] The pipeline isolating device of the invention may also be provided with a depth detection means in the form of a sensor for remotely identifying and relaying the position of the device during installation.
[0012] In another aspect the invention provides an installation and operating tool for use with the device of the invention as previously described. The installation and operating tool comprises a jig adapted for fitting to the liquid of fluid supply pipe, in particular, a fire hydrant outlet when the liquid supply pipe is a mains water supply. The jig may include a first and second clutch means with the first clutch means being fitted to the jig and adapted to engage the sleeve or extension tube of the device. A second clutch means is provided and is adapted to engage the sleeve or extension tube of the device wherein the second clutch is fitted to the jig and moveable in an axial direction relative to the first clutch means, such that the alternate engagement of the respective clutches and coordinated axial movement thereof provides for the installation and withdrawal of said device into or out of said liquid or fluid supply pipe.
[0013] The tool of the invention is particularly adapted for use on mains water plumbing and can be fitted to a fire hydrant or fire plug associated with such mains water system piping. The tool of the invention may include an elongate housing adapted fitting to the liquid or fluid supply pipe and is most preferably in the form of a housing adapted for fitting to the hydrant rise associated with the mains water pipe, wherein the housing coaxially accommodates the device which can be moved along the housing by coordinated action of the first and second clutches.
[0014] The tool of the invention must preferably include the means for activating the operating ram of the device so as to expand the plug when the plug has been located in an appropriate position, for example, the bottom of a t-joint of a mains water pipe. The activating means may take the form of a press adapted to activate the plunger of the device by moving the plunger into and out of the boot of the device.
[0015] The press may include a pair of folding extension arms pivoted at a first end in the region of said second clutch and the press may be provided with a pressing means at the second end thereof such that the press can be pivoted up to engage the top of the operating ram of the device, so as to press the ram into or draw the ram out of the device to operate said plunger.
[0016] The press is most preferably operated by way of a screw thread operated handle.
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[0071] The first aspect of the invention is concerned with an isolating device, particularly adapted for use on mains water piping installations. The isolating device of the invention is detailed in FIGS.
[0072] Referring firstly to
[0073] The plunger is caused to move back and forth by way of an operating ram
[0074] The operation of the pipeline isolating device of the invention is particularly detailed in
[0075] In order to ensure that the boot of the device is not distorted as it is subjected to mains water pressure during installation, particularly as the boot is inserted down the hydrant rise and approaches the mains water pipe where it is subject to particular turbulence and sideward pressure of water movement along the mains water pipe, the compliant boot
[0076] Referring now to
[0077] In order to efficiently install and operate the pipeline isolating device of the invention, an installation and operating tool for the device as previously described is provided as a further aspect of the current invention.
[0078] Referring firstly to
[0079] One of the key advantages of the pipeline isolating device of the invention is the ability of the invention to be installed in conveniently located hydrant sites along the length of a mains water pipe. However, in order to maximise the convenience of such access points, its highly desirable that the pipeline isolating device of the invention can be installed in such fire hydrant points without closing down the mains water supply to the hydrant in question. Accordingly, the isolating device of the invention is adapted for installation through a fire hydrant system against the back pressure of mains water within such a system and the dedicated installation and operating tool forming a further aspect of the invention is particularly adapted to assist in this task.
[0080] Referring simultaneously to
[0081] In order to control the vertical movement of the device up and down the fire hydrant, the tool is provided with a second clutch platform
[0082] Once the pipeline isolating device of the invention has been suitably installed through a fire hydrant into the mains pipe system, it is then necessary to cause the plunger
[0083] Referring now to
[0084] The operating of the plunger is accomplished by way of a press means detailed in
[0085] In use, the pipeline isolating device of the invention would be used where a short interval of mains water piping or similar supply system required isolation for maintenance or overhaul. In the case of mains water piping, that section of pipeline identified would be closed off via fire hydrant access points either side thereof. The fire hydrants would be identified and in the case of fire hydrant fitted with auto shut-off valving, the fire hydrants would be removed and a suitable gating tool installed on the exposed hydrant rises would be put in place so as to facilitate closing off of the mains water pressure once the hydrant valves have been removed. The removal of the hydrant valves is described in co-pending Australian patent application 199893225, the disclosures of which are incorporated here by reference. Referring principally to
[0086] In use, the invention finds application in virtually any situation where a fluid or liquid carrying pipe requires interception and isolation; particularly where an aperture smaller than the diameter of the main pipe is available. In the case of a mains water maintenance situation, the area of mains water piping requiring maintenance would be identified and sections either side provided with fire hydrants would be closed off and the isolating device of the invention would be installed down the fire hydrant.
[0087] The advantages of the invention are numerous, particularly including the ability to readily access piping through an aperture available therein or one formed two or more sizes down from the diameter of pipe requiring maintenance. This provision alone allows for a great increase in maintenance efficiency but most importantly allows the invention to be used in situations where ready access points are available, for example, fire hydrant access to mains water systems. The invention also provides a means of closing off any size piping where a cut-out from that piping is limited. In applications where more than two sizing are required to be traversed, the invention can provide modifications where, for example, the expanding arms include multiple complementary elements where the arms can be made up of a series of concertinaed units allowing great expansion over many sizes.
[0088] It will be appreciated by persons skilled in the art that numerous variations and/or modifications may be made to the invention as shown in the specific embodiments without departing from the spirit or scope of the invention as broadly described. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive.