[0001] This application claims the benefit of U.S. Provisional Application No. 60/410,322, filed on Sep. 12, 2002. The entire teachings of the above application is incorporated herein by reference.
[0003] The present invention relates generally to metal oxide materials with varied nanostructure morphologies, and in particular, to metal oxides with ordered nanostructural morphologies, including hierarchical morphologies.
[0004] The optoelectronic properties of metal oxides, especially zinc oxide (ZnO) have been studied with respect to their semi-conduction, light emission and photo-catalytic properties. ZnO has been demonstrated to function as efficient light-emitting diodes and laser diodes in the UV-visible range, which ZnO p-n homojunctions have been obtained by the synthesis of p-type ZnO thin films. Metal oxides, in particular ZnO and indium oxide (In
[0005] Although metal oxides, including ZnO are predicted to be useful in a variety of applications such as in solar cells, sensors and photocatalysis, their practical realization has been largely limited by the need for economically viable synthetic processes that are capable of producing free-standing varied morphology materials in good yield that are required for their incorporation in the fabrication of such devices.
[0006] With the advent of carbon nanotubes (CNT) and their use, albeit in a limited way, in electronic device fabrication, attempts to utilize metal oxides, including ZnO and In
[0007] The present invention relates to metal oxide materials with varied nanostructural morphologies, and methods for obtaining such metal oxide materials comprising either a single type of metal or a combination of two or more metals in their oxide form. In particular, the present invention relates to single or mixed metal oxide materials of metals from the Zinc Group (Zn, Cd) and Group-III (In, Ga, Al) elements, having controllable nanostructural morphologies that confer optoelectronic properties desirable for incorporation of such materials into nanocircuit devices.
[0008] The present invention also relates to the synthesis of metal oxide materials, in particular, metal oxide materials comprising one or more metallic oxides including, but not limited to, ZnO, In
[0009] In one aspect, the present invention provides hierarchical ZnO nanostructures in the form of nanobrushes comprising a first metallic oxide and a second metallic oxide, wherein said first metallic oxide forms a central nanostructural spine comprising a linear axis in a three-dimensional orientation, whereupon said second metallic oxide forms terminally attached three-dimensional periodically oriented nanostructural rods, the linear axes of said nanostructural rods being oriented substantially non-parallel to the linear axis of said nanostructural spine formed by said first metallic oxide. In one embodiment, the nanobrushes have a central nanostructural spine comprising In
[0010] In another aspect, the present invention provides ZnO nanobridge structures with various sizes and morphologies, comprising a nanobelt having one or more rows of nanorods extending from the nanobelt.
[0011] In yet another aspect, the present invention provides ZnO nanonail structures. In one embodiment, a metal oxide nanonail comprises a metal oxide nanorod shaft and nanorod cap, wherein the diameter of the nanonail shaft gradually reduces from the cap at the top of the shaft, to the bottom of the shaft, at the epitaxial attachment between the nanonail and the substrate.
[0012] In yet another aspect, the present invention provides ZnO nanostructures comprising nanowalls, and having a morphology close to that of previously known carbon nanowall structures wherein ZnO crystals are epitaxially grown on a substrate material are used as templates for forming additional nanowall structures using either coating methods, or by nanoshell formation over coatings using thermal evaporation or reduction techniques.
[0013] In yet another aspect, the present invention provides the synthesis of ZnO nanowires in the form of free-standing gram quantities by vaporization and condensation, and in the form of aligned arrays of ZnO nanowires by vaporization and condensation of ZnO on Au—Zn alloy microparticles on the substrate surface.
[0014] In yet another aspect, the present invention provides the synthesis and characterization of self-assembled circuits comprising In
[0015] In yet another aspect, the invention provides Zn—In—O nanostructures having secondary ZnO nanorods grown on core nanowires/nanobelts synthesised by thermal vaporization and condensation. In particular, 2-fold, and 6-fold ZnO nanonail hierarchical nanostructures can also been synthesized by reducing the synthesis pressure of the thermal vaporization and condensation.
[0016] In yet another aspect, the invention provides substantially pure 2-fold hierarchical ZnO nanostructures where multiple rows of ZnO nanorods grow on the nanobelt surface. Substantially pure 2-fold hierarchical ZnO nanostructures wherein multiple rows of ZnO nanorods grow on a nanobelt surface when the amount of the In
[0017] In yet another aspect, the invention provides hierarchical nanostructures synthesized using a ZnO, SnO
[0018] In yet another aspect, the present invention also provides hierarchical nanostructures having a ternary composition wherein the symmetric metal oxide material is formed form three or more metallic oxides. For example, ZnO, GeO
[0019] In yet another aspect, the present invention provides symmetric metal oxide materials having a morphology of a comb-like structure. Such comb-like structures can be synthesized using ZnO without another metallic oxide in the source. By utilizing high-temperature during thermal vaporization and condensation methods, comb-like ZnO nanostructure are obtained.
[0020] In yet another aspect, the present invention provides symmetric metal oxide materials formed from a MgO metallic oxide source. The symmetric metal oxide materials formed with MgO as the metallic oxide source have at least one row of nanorods that is substantially perpendicular to the linear axis of the core nanobelt.
[0021] The nanostructural metal oxide materials of the present invention offer advantages of chemical stability and structural rigidity, for example, in a nanowire form compared to carbon nanotubes (CNTs), wherein a stable field emission electron source can be obtained when they are configured as nanowire thin films.
[0022] The present invention will be further explained with reference to the attached drawings, wherein like structures are referred to by like numerals throughout the several views. The drawings shown are not necessarily to scale, with emphasis instead generally being placed upon illustrating the principles of the present invention.
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[0064] While the above-identified drawings set forth preferred embodiments of the present invention, other embodiments of the present invention are also contemplated, as noted in the discussion. This disclosure presents illustrative embodiments of the present invention by way of representation and not limitation. Numerous other modifications and embodiments can be devised by those skilled in the art which fall within the scope and spirit of the principles of the present invention.
[0065] Definitions:
[0066] Definition of the symmetry symbols: In the description of symmetry symbols such as, for example, 4S
[0067] The term “hierarchical metal oxide” material refers to microscale ordered structure of metallic oxides having a three-dimensional periodic orientation. Metal oxide materials having a nanostructural morphology including but not limited to nanobrushes, nanobridges, nanonails, naowalls, nanobelts nanowires, nanocrystal chains and nanocircuits are alternativley refered to as “hierarchical metal oxide” materials
[0068] The terms “nanobrush” and “nanocomb” refer to metal oxide materials comprising a “nanostructural spine”, and “secondary nanostructural rods”, that are attached to the nanostructural spine, such that the secondary nanostructural rods are extended linearly from the core crystal and are substantially non-parallel to to the nanowire backbone axis. The term, nanostructural spine, is alternatively referred to as a “core crystal” or “nanowire”. The term, secondary nanostructural rods, is alternatively referred to as “secondary crystals”, “secondary nanorods” or “secondary nanonails”.
[0069] The term “nanonail” refers to a metal oxide microscopic structure on a nanoscale level, bearing a resemblance to a nail. In one embodiment, a nanonail comprises a metal oxide nanorod shaft and nanorod head, alternativle referred to as a nanorod cap. Typically, the nanonail shaft diameter decreases gradually from the cap at one end of the shaft, to the opposite end, where it is attached to the substrate.
[0070] The term “nanobelt” refers to a metal oxide microscopic structure on a nanoscale level, bearing a resemblance to a belt, strip or ribbon. Alternatively, a nanobelt is referred to as a “nanoribbon”. For example, an Sn-doped nanobelt of the invention comprises an array of multiple parallel nanorodsadhered to one another.
[0071] The term “nanobridge” refers to a metal oxide microscopic structure on a nanoscale level, bearing a resemblance to a bridge. Typically a nanobridge comprises a nanobelt having one or more rows of nanorods extending from the nanobelt. Typically the nanorods are perpendicular to the plane of the nanobelt. The rows of nanorods are optionally on one or both faces of the nanobelt. The rows of nanorods are optionally on one or both edges of the nanobelt. For example, a metal oxide nanobridge of the present invention has two rows of c-axis nanorods epitaxially grown perpendicularly on the edges of the {0001} plane of a ZnO nanobelt.
[0072] The term “roller coaster like nanobridge” refers to a nanobridge in that the nanobelt forms one or more loops or a ring around the center of the nanobridge.
[0073] The term “heteroepitaxial” as referred to herein, is afforded the meaning typically provided for in the art. Typically, the term heteroepitaxial, refers to an epitaxial relationship between two or more metallic oxides in which the composition of each metallic oxide is different from the metallic oxide adjacent to itself. An example of a heteroepitaxial metal oxide composite is that of a hierarchical metal oxide composite in which the core crystal is major In
[0074] The term “homoepitaxial” as referred to herein, is afforded the meaning typically provided for in the art. Typically, the term homoepitaxial, refers to an epitaxial relationship between two or more metallic oxides in which the composition of each metallic oxide is the same or similar to the composition of the metallic oxide adjacent to itself. An example of a homoepitaxial metal oxide composite is that of a hierarchical metal oxide composite in which the core crystal is major ZnO or pure ZnO, and the secondary crystal is major ZnO or pure ZnO.
[0075] The term “nanocrystal chain” as referred to herein, is afforded the meaning typically provided for in the art. In particular, a nanocrystal chain refers to a metal oxide microscale structure comprising a plurality of metal oxide microcrystals linked together to form a linear or one-dimensional (1D) array. In one embodiment, a nanocrystal chain comprises interconnected individual nanocrystals epitaxial with each other. In a currently preferred embodiment, the nanocrystal chain form with a growth direction of [001].
[0076] The term “nanowire circuit” as referred to herein, is afforded the meaning typically provided for in the art. The term nanowire circuit, typically refers to a metal oxide microscale structure comprising a network of metal oxide network junctions and connected by metal oxide nanowires or metal oxide nanocrystal chains. Metal oxide network junctions are typically nanocrystals or bigger microcrystals, alternatively referred to as “big crystals”. Alternative embodiments of either nanowire and nanocrystal chains are formed by varying the growth temperature gradient of the thermal evaporation and condensation. The term “nanowire circuit” is alternatively referred to as a “nanowire network circuit” or a “nanowire network”.
[0077] A “metal oxide source material” as used herein, is a mixture of one or more metallic oxides that one used as metal oxide vapor source in the thermal evaporation and condensation methods of invention. The metal oxide source material alternatively includes non-metal oxide source material, including but not limited to, graphite. The metal oxide source material can have any suitable morphology. In one embodiment, the metal oxide source material comprises a metal oxide source powder.
[0078] The present invention including metal oxide materials, specific embodiments thereof, specific attributes thereof and advantages of thereof, as well as methods for their preparation, are described below with reference to the relevant figures.
[0079] The present invention provides a metal oxide material comprising at least one metallic oxide wherein said metallic oxide is arranged in a three-dimensionally periodic orientation so as to confer nanostructural morphology to said metal oxide material. Preferably, the metal oxide material has a pre-determined symmetry.
[0080] In one embodiment, the present invention provides a metal oxide material comprising a first metallic oxide and a second metallic oxide, wherein said first metallic oxide forms a central nanostructural spine comprising a linear axis in a three-dimensional orientation, whereupon said second metallic oxide forms terminally attached three-dimensional periodically oriented nanostructural rods, the linear axes of said nanostructural rods being orientedsubstantially non-parallel to the linear axis of said nanostructural spine formed by said first metallic oxide.
[0081] In another embodiment, the central nanostructural spine is a nanowire. The term “nanowire” as referred to herein, is afforded the meaning typically provided for in the art. In one embodiment, the nanowire is a single crystal metal oxide. In another embodiment, the nanowire single crystal metal oxide in an indium oxide. In a currently preferred embodiment, the indium oxide is In
[0082] The central nanostructural spine in the metal oxide materials of the invention can have a varity of morphologies including but not limited to, cylindrical, rod, barrel-shaped, conical, rectangular cross-sectional, square cross-sectional and hexagonal cross-sectional morphologies. The central nanostructural spine of the invention can have a plurality of facets. The term “facet” as referred to herein, is afforded the meaning typically provided for in the art. Typically a facet refers to a planar external surface of the crystal structure of the nanowires. In one embodiment, the central nanostructural spine of the invention can have 2, 4 or 6 facets. The central nanostructural spine of has a structural symmetry. Typically the central nanostructural spine of the invention can have 2-fold, 4-fold or 6-fold symmetry, wherein the geometries are rectangular cross- sectional, square cross-sectional or hexagonal cross-sectional respectively.
[0083] The periodically oriented nanostructural rods in the metal oxide materials of the invention can also have a plurality of facets. In one embodiment, the number of facets comprised by the secondary crystals corresponds to the number of facets of the core crystal. In onather embodiment the periodically oriented nanostructural rods are nanonails.
[0084] The term “nanorod” refers to a nanoscale crystalline metal oxide. In a currently preferred embodiment, the nanorod is a single crystal metal oxide. Typically the nanorod comprises a zinc oxide. In a currently preferred embodiment, the zinc oxide is ZnO.
[0085] In one embodiment of the invention, the nanorods have an average diameter ranging from about 10 to about 1000 nm (1 μm). In another embodiment of the invention, the nanorods have a diameter of about 20 to about 200 nanometers (nm). The nanorods of the invention typically have an average length of about 0.01 to about 100 μm. Preferably, the nanorods have a length ranging from about 0.2 μm to about 5 μm.
[0086] The periodically oriented nanostructural rods of the invention have proximal and distal ends such that the nanostructural rods of the invention are attached to the core crystal at the distal ends as to extend laterally form the central nanostructural spine.
[0087] The periodically oriented nanostructural rods of the invention are aligned to the nanostructural spine either in single rows or in multiple rows on the nanostructural spine. The nanostructural rods also are aligned in a direction either perpendicular to the linear axis of the nanostructural spine or at a finite non-perpendicular angle to (slanted). In one embodiment, the nanostructural rods grow at an angle ranging from about 45° to about 160° to the nanostructural spine. In a currently preferred embodiment, the secondary crystals grow perpendicular to the core crystal. In another currently preferred embodiment, the secondary crystals grow at an angle rangeing from about 60° or about 120° to the core crystal.
[0088]
[0089] During SEM examination, observed are areas with particular symmetry as the majority. In
[0090] As shown in
[0091] In addition to the 6-fold and 4-fold symmetrical nanostructures, the basic 2-fold nanostructures are observed as shown in
[0092] Additional variations of the 6-, 4-, and 2-fold symmetries are contemplated. Orientation relationships between the major In
[0093] When In
[0094] When In
TABLE 1 Observed orientation relationships between the major In Core axis Orientation relationship [110] [110] [222] [111] [111] [112] [110] [001] [001] [100] [001] [001] [001] [110] [110]
[0095] Several orientation relationships between ZnO nanorods and In
[0096] The heteroepitaxial nature of ZnO nanorods from In
[0097] In yet another embodiment, the invention provides Zn—In—O nanostructures having secondary ZnO nanorods grown on core nanowires/nanobelts. Zn—In—O nanostructures having secondary ZnO nanorods grown on core nanowires/nanobelts, are synthesises by thermal vaporization and condensation. In particular, 2-fold, and 6-fold ZnO nanonail hierarchical nanostructures can also been synthesized by reducing the synthesis pressure of the thermal vaporization and condensation.
[0098] In yet another embodiment, the invention provides substantially pure 2-fold hierarchical ZnO nanostructures wherein multiple rows of ZnO nanorods grow on the nanobelt surface. Substantially pure 2-fold hierarchical ZnO nanostructures where multiple rows of ZnO nanorods grow on the nanobelt surface when the amount of the In
[0099] In yet another embodiment, the invention provides hierarchical nanostructures synthesized using a ZnO, SnO
[0100] The present invention also provides hierarchical nanostructures having a ternary composition wherein the symmetric metal oxide material is formed form three metallic oxides. In one embodiment, ZnO, GeO
[0101]
[0102] In yet another embodiment, the present invention provides symmetric metal oxide materials formed from a MgO metallic oxide source.
[0103] The Zn—Sn—O and Zn—Sn—Ge—O nanostructures are also formed in two steps. The Zn—Sn—O core nanobelt forms first as shown in
[0104] In yet another embodiment, the invention provides metal oxide materials having a nanobridge or nanonail nanostructural morphology.