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[0001] The present invention relates to an electromagnetic flowmeter which measures the flow rate of a fluid to be measured, which flows through a measuring pipe and, more particularly, to an exciting method and signal processing method capable of realizing accurate flow rate measurement.
[0002] An electromagnetic flowmeter measures the flow rate of a conductive fluid to be measured, which flows through a measuring pipe, by converting the flow rate into an electrical signal by using electromagnetic induction.
[0003] This electromagnetic flowmeter comprises a measuring pipe
[0004] The electromagnetic flowmeter also comprises an exciting coil
[0005] In the electromagnetic flowmeter shown in
[0006] The sine wave exciting method that uses a sine wave as an exciting current for an exciting coil is readily affected by commercial frequency noise. However, this problem can be solved by a high-frequency exciting method which uses an exciting current having a higher frequency.
[0007] The high-frequency exciting method is resistant to 1/f noise such as electrochemical noise or spike noise. In addition, this method can improve the response (a characteristic which makes a flow rate signal quickly follow a change in flow rate).
[0008] However, the conventional sine wave exciting method is readily affected by in-phase component noise. An example of in-phase component noise is a shift of the amplitude of a magnetic field applied to a fluid to be measured.
[0009] In the conventional electromagnetic flowmeter, when the amplitude of the exciting current supplied to the exciting coil varies (shifts) due to a fluctuation in power supply voltage, and the amplitude of the magnetic field applied to the fluid to be measured shifts, the amplitude of the interelectrode electromotive force changes, resulting in a flow rate measurement error due to the influence of shift. Such in-phase component noise cannot be removed even by the high-frequency exciting method.
[0010] To the contrary, the rectangular wave exciting method that uses a rectangular wave as an exciting current to be supplied to an exciting coil is resistant to in-phase component noise.
[0011] In the rectangular wave exciting method, however, the interelectrode electromotive force is detected when a change in magnetic field becomes zero. When the exciting current has a high frequency, the detector must have high performance.
[0012] Additionally, in the rectangular wave exciting method, when the exciting current has a high frequency, effects of the impedance of the exciting coil, the exciting current response, the magnetic field response, and an overcurrent loss in the core of the exciting coil or measuring pipe cannot be neglected. It is difficult to maintain rectangular wave excitation.
[0013] As a result, in the rectangular wave exciting method, high-frequency excitation is difficult, and an increase in response to a change in flow rate or removal of 1/f noise cannot be realized.
[0014] It is an object of the present invention to provide an electromagnetic flowmeter which can remove in-phase component noise and correct any flow rate measurement error and also realize high-frequency excitation.
[0015] In order to achieve the above object, according to the present invention, there is provided an electromagnetic flowmeter comprising a measuring pipe through which a fluid to be measured flows, an electrode which is arranged in the measuring pipe and detects an electromotive force generated by a magnetic field applied to the fluid and flow of the fluid, a first exciting coil which is arranged separately from a plane, which includes the electrode and is perpendicular to a direction of an axis of the measuring pipe, and applies a first magnetic field having a first frequency to the fluid, a second exciting coil which is arranged on a side opposite to the first exciting coil with respect to the plane and applies, to the fluid, a second magnetic field obtained by amplitude-modulating a carrier having the first frequency by a modulated wave having a second frequency, a power supply section which supplies an exciting current to the first exciting coil and the second exciting coil, a signal conversion section which separates a component of the first frequency from the electromotive force detected by the electrode to obtain an amplitude, separates one of components of sum and difference frequencies of the first and second frequencies from the electromotive force to obtain an amplitude, and obtains a ratio of the amplitudes, and a flow rate output section which calculates a flow rate of the fluid on the basis of the amplitude ratio obtained by the signal conversion section.
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[0027] [Basic Principle]
[0028] Before a description of the basic principle of the present invention, generally known basic mathematical knowledge will be described. A cosine wave A cos(ωt) and sine wave B sin(ωt), which have the same frequency and different amplitudes, are synthesized into the following cosine wave. A and B are amplitudes, and ω is an angular frequency.
[0029] To analyze the synthesis of equation (1), it is convenient to map the cosine wave A cos(ωt) and sine wave B sin(ωt) onto a complex coordinate plane while plotting the amplitude A of the cosine wave A cos(ωt) along the real axis and the amplitude B of the sine wave B sin(ωt) along the imaginary axis.
[0030] More specifically, on the complex coordinate plane, a distance (A
[0031] In addition, on the complex coordinate plane, the following relation holds
[0032] Equation (2) is an expression of a complex vector. In equation (2), j is the imaginary number unit, C is the length of the complex vector, and ε is the direction of the complex vector. Hence, to analyze the geometrical relationship on the complex coordinate plane, it is convenient to use conversion to a complex vector.
[0033] In the following description, to explain a behavior that is exhibited by an interelectrode electromotive force and the manner the present invention uses the behavior, mapping to the complex coordinate plane and geometrical analysis using a complex vector are employed.
[0034] First, an interelectrode electromotive force which is irrelevant to the flow rate (flow velocity) of a fluid to be measured per unit time will be described. As shown in
[0035] The electromagnetic flowmeter also comprises a first exciting coil
[0036] Of the magnetic field generated from the first exciting coil
[0037] In equations (3) and (4), b1 and b2 are the amplitudes, ω0 is the angular frequency, and θ1 and θ2 are the phase differences (phase delays) from ω0t. The magnetic flux density B
[0038] An electromotive force caused by a change in magnetic field is obtained by a time differential dB/dt of the magnetic field. The magnetic fields B
[0039] When the flow rate of the fluid to be measured is 0, eddy currents generated by the magnetic fields B
[0040] Hence, in the plane that includes the electrode axis EAX and measuring pipe axis PAX, an interelectrode electromotive force Ea that is generated by a change in magnetic field B
[0041] At this time, a total interelectrode electromotive force E obtained by adding the interelectrode electromotive forces Ea and Be corresponds to a value obtained by calculating the difference between the time differentials dB
[0042] Equation (7) can be rewritten to
[0043] When equation (8) is mapped onto a complex coordinate plane based on ω0t, a real axis component Ex and imaginary axis component Ey are given by
[0044] Ex and Ey in equations (9) and (10) are rewritten to
[0045] to obtain a complex vector Ec given by
[0046] The above-described coefficient k can be converted into a complex vector given by
[0047] In equation (14), rk is a proportional coefficient, and θ00 is the angle of the vector k with respect to the real axis. The angle θ00 changes in accordance with a delay of the magnetic field with respect to the exciting current or a change in conductivity of the fluid. The change in angle θ00 is flow rate measurement error.
[0048] When equation (14) is substituted into equation (13), the interelectrode electromotive force Ec (an interelectrode electromotive force which is caused only by a time-rate change in magnetic field and is irrelevant to the flow velocity) converted into the complex vector is given by
[0049] In equation (15), b1ω0rkexp{j(π/2+θ1+θ00)} is a complex vector whose length is b1ω0rk and angle from the real axis is π/2+θ1+θ00, and b2ω0rkexp{j(−π/2+θ2+θ00)} is a complex vector whose length is b2ω0rk and angle from the real axis is −π/2+θ2+θ00.
[0050] The interelectrode electromotive force caused by the flow rate (flow velocity) of the fluid to be measured will be described next. When the flow velocity of the fluid to be measured is V (V≠0), eddy currents by the magnetic fields B
[0051] Hence, an interelectrode electromotive force Ea′ generated by the flow velocity V of the fluid to be measured and the magnetic field B
[0052] At this time, a total interelectrode electromotive force Ev obtain by adding the interelectrode electromotive forces Ea′ and Eb′ generated by the flow velocity corresponds to the sum of a value obtained by multiplying the magnetic field B
[0053] When the term of sin and the term of cos of equation (16) are expanded, we obtain
[0054] When equation (17) is mapped onto the complex coordinate plane based on ω0t, a real axis component Evx and imaginary axis component Evy are given by
[0055] Equations (18) and (19) are transformed into a complex vector Evc.
[0056] The above-described coefficient kv is transformed to a complex vector.
[0057] In equation (23), rkv is a proportional coefficient, θ01 is the angle of the vector kv with respect to the real axis. In this case, rkv corresponds to a value obtained by multiplying the proportional coefficient rk (equation (14)) by the flow velocity V and a proportional coefficient γ, so v=Vγ. That is,
[0058] When equation (23) is substituted into equation (22), the interelectrode electromotive force Evc converted into complex coordinates is obtained as
[0059] In equation (25), b1rkvexp{j(θ1+θ01)} is a complex vector whose length is b1rkv and angle from the real axis is θ1+θ01, and b2rkvexp{j(θ2+θ01)} is a complex vector whose length is b2rkv and angle from the real axis is θ2+θ01.
[0060] From equations (15) and (25), a total interelectrode electromotive force Eac obtained by adding the interelectrode electromotive force Ec generated by a time-rate change in magnetic field and the interelectrode electromotive force Evc generated by the flow velocity of the fluid is given by
[0061] As is apparent from equation (26), the interelectrode electromotive force Eac is described by the four complex vectors b1ω0rkexp{j(π/2+θ1+θ00)}, b2ω0rkexp{j(−π/2+θ2+θ00)}, b1rkvexp{j(θ1+θ01)}, and b2rkvexp{j(θ2+θ01)}.
[0062] The length of a synthetic vector obtained by synthesizing the four complex vectors represents the amplitude of the output (interelectrode electromotive force Eac), and an angle φ of the synthetic vector represents the phase difference (phase delay) of the interelectrode electromotive force Eac from the phase ω 0t of the input (exciting current).
[0063] In the present invention, the carrier of an angular frequency ω0 is amplitude-, phase-, or frequency-modulated by the modulated wave of an angular frequency ω2 to obtain an exciting current. The exciting current is supplied to the first and second exciting coils
[0064] Accordingly, a plurality of frequency components ω0, ω0+ξω2, and ω0−ξω2 (ξ is an integer (ξ≧1); for amplitude modulation, only ξ=1) are generated in the interelectrode electromotive force Eac. From two of these frequency components, an asymmetrical exciting characteristic parameter (amplitude ratio or phase difference) is obtained, which depends on the flow rate of the fluid and does not depend on the variation in delay (θ00) of the magnetic field with respect to the exciting current or the shift of the amplitude of the magnetic field. On the basis of the asymmetrical exciting characteristic parameter, a flow rate measurement error due to the variation in delay of the magnetic field with respect to the exciting current or the shift of the amplitude of the magnetic field is automatically corrected. This is the basic technical idea of the present invention.
[0065] Accordingly, in-phase component noise is removed so that the rectangular wave exciting method need not be used, and the sine wave exciting method can be used.
[0066] [First Embodiment]
[0067] An embodiment of the present invention will be described below in detail.
[0068] The electromagnetic flowmeter according to this embodiment comprises a measuring pipe
[0069] The electromagnetic flowmeter also comprises a signal conversion section
[0070] The first exciting coil
[0071] The power supply section
[0072] The power supply section
[0073] Of the magnetic field generated from the second exciting coil
[0074] In equation (
[0075] In equation (26), b1=b, θ1=0, and θ01=θ00. When the magnetic fields B
[0076] Four vectors on the right-hand side of equation (30), i.e., bω0rkexp{j(−π/2+θ00)} as the first term, bω0rkexp{j(−π/2+θ2+θ00)} as the second term, brkvexp{j(θ00)} as the third term, and brkvexp{j(θ2+θ00)} as the fourth term correspond to fundamental vectors obtained when no amplitude modulation is done.
[0077] The vector as the fifth term on the right-hand side of equation (30), i.e., m
[0078] As is apparent from equation (31), the fifth term on the right-hand side of equation (30) forms a vector (1/2)bω0rkm
[0079] The vector as the sixth term on the right-hand side of equation (30), i.e., m