[0001] 1. Field of the Invention
[0002] The present invention relates to a gas turbine control system which can prevent instability in the operation of a gas turbine which occurs when the system frequency increases or decreases in a short time from normal operational frequency due to disconnection of a load, an emergency stop of a generator and so on, and which can prevent an unstable operation as well as stoppage, which is the worst, of the gas turbine as a principal driving source of a thermal power generator, thus contributing to stabilizing the frequency of the electric power system during a transitional period.
[0003] 2. Description of the Related Art
[0004] In gas turbine power generating plants, fuel and compressed air are supplied to a combustor and the combustion gas produced in the combustor is supplied to a gas turbine to operate the same.
[0005] A gas turbine unit generally designated by reference numeral
[0006] A gas turbine control device
[0007]
[0008] The gas turbine unit
[0009] The speed-load control section
[0010] When the generator
[0011] When the generator output deviation MWE is negative, a positive value set in a signal generator
[0012] In a condition in which the generator
[0013] As the fuel flow rate increases, the exhaust gas temperature TX4 increases, so that an exhaust gas temperature deviation TE decreases gradually. When the exhaust gas temperature TX4 reaches a predetermined upper limit value TXR4, the exhaust gas temperature deviation TE becomes null. When the exhaust gas temperature TX4 exceeds the predetermined upper limit value TXR4, the exhaust gas temperature deviation TE becomes negative, which causes generation of an alarm or trip of the gas turbine unit
[0014] The combustion gas temperature control section
[0015]
[0016] As shown in
[0017]
[0018] How the upper limit value TXR3 of the combustion gas is determined will be explained with reference to
[0019]
[0020] The conventional gas turbine control device involves the problem described below. That is, when frequency variations occur in the electric power system, the speed-load control section
[0021] Especially, in a case where a system frequency variation occurs while the gas turbine is operated with the gas turbine exhaust gas temperature TX4 being in the neighborhood of the predetermined upper limit value TXR4, the operation of the speed-load control section
[0022] If the system frequency recovers rapidly in this state, the gas turbine speed N recovers rapidly to the rated rotational speed. In this case, since delay in detecting the gas turbine speed N is negligibly small, so that the speed-load control signal FN increases rapidly. Since the fuel control signal selecting section
[0023] For this reason, an excessive amount of fuel has been supplied when the exhaust gas temperature TX4 has reached the predetermined upper limit value TXR4 because of the rapid increase of the fuel flow rate. At that time, the fuel control signal selecting section
[0024] For a reason of operation of the gas turbine at high efficiency, the gas turbine unit
[0025] In a large-scale service interruption accident that occurred in Malaysia in 1996, a combined cycle and a gas turbine generator were disconnected successively as a result of trip that occurred in a trunk transmission line. This shows that the power plant in operation under high-load condition became unstable in relation to system frequency reduction. During high-load operation, air flow rate can be increased only slightly because of a limit to the operation of the inlet air guide blades. Furthermore, the fuel supply cannot be increased because trip occurs in the power plant when the gas turbine exhaust gas temperature increases and exceeds a limit value.
[0026] The flow rate of air to be supplied is a function of the rotational speed of the gas turbine, and when the system frequency drops, the air flow rate also decreases. Further, there is a limitation to increasing the fuel supply because of the above-mentioned limitation to the exhaust gas temperature of the gas turbine. Therefore, as the system frequency drops, the output of the combined cycle power plant decreases, which causes further drop of the system frequency, leading to a large-scale service interruption. This is reported in a thesis entitled “Dynamic Behavior of Combined Cycle Power Plant during Frequency Drop”, (The transactions of the Institute of Electrical Engineers of Japan, Vol. 122-B, No.3.2002) and in a thesis entitled “Dynamic Study of Power System including Combined Cycle Power Plant” (Thesis No. 6-070, 2002, The Institute of Electrical Engineers of Japan).
[0027] In the above situation, the system frequency drops when the generator in operation, connected in parallel to an electric power system is disconnected or when a load such as a generator-motor in the pumped-storage power plant or an induction motor is started. On the other hand, the system frequency increases when the load is disconnected in the system rapidly. During a large-scale system frequency variation in which trip of a combined cycle Power Plant occurs, for example, control is carried out to stabilize the system frequency by disconnecting a load in the system or by adjusting the output of the generator in operation. In this case, it is possible to quickly take a measure to reduce the output of the generator, but increasing the generator output requires several tens seconds depending upon the characteristics of the plant because the output of the exhaust heat recovery boiler must be increased to increase the generator output. Therefore, it is required to provide the gas turbine with a capability of continued operation with as high an output as possible.
[0028] It is an object of the present invention to provide a gas turbine control system which contributes to stabilization of the system frequency in cases of transitional or temporary variations of the system frequency without making the strength of hot gas path parts of the gas turbine at below a maximum stress value of the hot gas path parts.
[0029] To achieve the above object, the present invention provides a gas turbine control system for controlling a gas turbine unit including an air compressor for producing compressed air, the compressor having inlet guide vanes or blades for adjusting an air flow rate into the compressor, a combustor for combusting a fuel mixed with the compressed air from the compressor to produce a combustion gas, a gas turbine receiving the combustion gas from the combustor and driven by the combustion gas to drive the compressor; and an electric generator driven by the gas turbine unit and connected to an electric power system: the gas turbine control system comprising: inlet guide blade control means that controls the inlet guide vanes or blades to change the air flow rate into the compressor; a fuel control valve provided to change flow rate of the fuel into the combustor; speed-load control means including a speed control means and a load control means, the speed-load control means operating on the fuel control valve to control the flow rate of the fuel so that the gas turbine has a rotational speed coinciding with a set speed value; combustion gas temperature control means that controls the flow rate of the fuel so that the combustion gas temperature does not exceed a set temperature value; a system frequency abnormality sensor that operates to detect such a variation of frequency of the electric power system as to cause the power system to go out of normal operation; and the combustion gas temperature control means having disabling means responsive to operation of the system frequency abnormality sensor to make the combustion gas temperature control means inoperative to thereby have the fuel control valve controlled by the speed-load control means, to restore a system frequency. The detection of the system frequency abnormality may be made by receiving an outside signal, and the system frequency abnormality may be provided in a combined cycle plant.
[0030] According to the above gas turbine control system, when a system frequency abnormality is detected, the control of the gas turbine combustion gas temperature is disabled or made inoperative so that the gas turbine output can be adjusted to contribute to recovery of the system frequency. This can be realized by making the combustion gas temperature signal higher than the speed-load control signal by a predetermined amount so that the speed-load control signal is selected for the turbine output control without influence of the combustion gas temperature. Upon the system frequency is restored, the control operation returns to that before the system frequency abnormality is detected and the combustion gas temperature control is carried out again.
[0031] The disabling means may have means to make the combustion gas temperature control means inoperative during a length of time in which the system frequency is expected to recover. With this configuration, the control automatically returns to the regular control in which the combustion gas temperature control is carried out, upon elapse of a certain length of time.
[0032] According to another aspect of the invention, there is provided a gas turbine control system for controlling the gas turbine unit including an air compressor for producing compressed air, the compressor having inlet guide vanes or blades for adjusting an air flow rate into the compressor, a combustor for combusting a fuel mixed with the compressed air from the compressor to produce a combustion gas, a gas turbine receiving the combustion gas from the combustor and driven by the combustion gas to drive the compressor; and an electric generator driven by the gas turbine unit and connected to an electric power system: the gas turbine control system comprising: inlet guide blade control means that controls the inlet guide vanes or blades to change the air flow rate into the compressor; a fuel control valve provided to change flow rate of the fuel into the combustor; speed-load control means including a speed control means and a load control means, the speed-load control means operating on the fuel control valve to control the flow rate of the fuel so that the gas turbine has a rotational speed coinciding with a set speed value; normal combustion gas temperature control means that controls the flow rate of the fuel so that the combustion gas temperature does not exceed a normal combustion gas temperature limit value; emergency combustion gas temperature control means that controls the flow rate of the fuel so that the combustion gas temperature does not exceed an emergency combustion gas temperature limit value; and a system frequency abnormality sensor that operates to detect such a variation of frequency of the electric power system as to cause the power system to go out of normal operation; switching means that operates in response to operation of the system frequency abnormality sensor to make the normal combustion gas temperature control means inoperative and make the emergency combustion gas temperature control means operative, whereby output of the gas turbine is controlled to stabilize a system frequency.
[0033] In this aspect of the gas turbine control system, upon detection of a system frequency abnormality, the control is changed over to the emergency combustion gas temperature control in which a higher combustion gas temperature limit value is used, whereby the gas turbine output can be increased and consequently the system frequency can be stabilized.
[0034] The normal combustion gas temperature control means may include means for comparing a detected turbine exhaust gas temperature with a normal exhaust gas temperature limit value determined as a function of a ratio of a compressor inlet air pressure to a compressor outlet air pressure, to output a signal for controlling the flow rate of the fuel to consequently prevent the combustion gas temperature from exceeding the normal combustion gas temperature limit value, and the emergency combustion gas temperature control means may include means for comparing the turbine exhaust gas temperature with an emergency exhaust gas temperature limit value determined as a function of a ratio of a compressor inlet air pressure to a compressor outlet air pressure, to output a signal for controlling the flow rate of the fuel to consequently prevent the combustion gas temperature from exceeding the emergency combustion gas temperature limit value.
[0035] In this case, not the directly detected combustion gas but the exhaust gas temperature is used for the combustion gas temperature control, so that a high reliability of the combustion gas temperature detection is obtained in both the normal and emergency combustion gas temperature controls, whereby stabilization of the system frequency is ensured.
[0036] The normal combustion gas temperature control means may include means for comparing a detected combustion gas temperature with a normal combustion gas temperature limit value, to output a signal for controlling the flow rate of the fuel so as to prevent the combustion gas temperature from exceeding the normal combustion gas temperature limit value, and the emergency combustion gas temperature control means may include means for comparing the combustion gas temperature with an emergency combustion gas temperature limit value, to output a signal for controlling the flow rate of the fuel so as to prevent the combustion gas temperature from exceeding the emergency combustion gas temperature limit value.
[0037] In this case, since the directly detected combustion gas temperature is used for the combustion gas temperature control, a good response in control operation can be obtained especially in the emergency combustion gas control which requires quick response, whereby stabilization of the system frequency is ensured.
[0038] The normal combustion gas temperature control means may include an arithmetic unit that receives as inputs thereto a compressor air flow rate, a compressor outlet air temperature and the fuel flow rate to calculate and output a combustion gas temperature, the normal combustion gas temperature control means may further include means for controlling the flow rate of the fuel to the combustor so as to prevent the combustion gas temperature from exceeding a normal combustion gas temperature limit value. Further, the emergency combustion gas temperature control means may include an arithmetic unit that receives as inputs thereto the compressor air flow rate, the compressor outlet air temperature and the fuel flow rate to calculate and output the combustion gas temperature. The emergency combustion gas temperature control means may further include means for controlling the flow rate of the fuel to the combustor so as to prevent the combustion gas temperature from exceeding an emergency combustion gas temperature limit value.
[0039] In this case, not the combustion gas temperature but the compressor air flow rate, the compressor outlet air temperature and the fuel flow rate are used to calculate a value representing the combustion gas temperature, a high reliability in the detection of the temperature detection and a good response can be obtained in both the normal and emergency combustion gas controls, whereby stabilization of the system frequency is ensured in short time.
[0040] The normal combustion gas temperature control means may have the normal combustion gas temperature limit value which is a combustion gas temperature at which a sum of a fuel cost and a hot gas path parts replacement cost takes a minimum value when the gas turbine is operated for a long term.
[0041] Thus, the gas turbine can be operated for a long term in the most economical condition.
[0042] The emergency combustion gas temperature control means may have the emergency combustion gas temperature limit value which is a temperature selected from any one or a smallest one of Ta, Tb, Tc and Td, where Ta is a combustion gas upper limit value determined on the basis of a short-term allowable creep strength of a material of hot gas path parts used in the gas turbine, Tb is a combustion gas upper limit value determined on the basis of an allowable yield strength of the hot gas path parts, Tc is a combustion gas upper limit value corresponding to an allowable upper limit temperature value of a heat-resistant coating on the hot gas path parts, and Td is a combustion gas upper limit value determined on the basis of a surging limit of the compressor.
[0043] Thus, stabilization of the system frequency is ensured while preventing damage to the hot gas path parts and maintaining the stability of the compressor operation.
[0044] The switching means may have means to make the normal combustion gas temperature control means inoperative and make the emergency combustion gas temperature control means operative for a length of time within which the system frequency is expected to recover.
[0045] Thus, the combustion gas temperature control automatically takes the normal combustion gas temperature control mode after the length of time has elapsed, with the system frequency restored.
[0046] According to a further aspect of the invention, there is provided a gas turbine control system for controlling a gas turbine unit including an air compressor for producing compressed air, the compressor having inlet guide vanes or blades for adjusting an air flow rate into the compressor, a combustor for combusting a fuel mixed with the compressed air from the compressor to produce a combustion gas, a gas turbine receiving the combustion gas from the combustor and driven by the combustion gas to drive the compressor; and an electric generator driven by the gas turbine unit and connected to an electric power system: the gas turbine control system comprising: inlet guide blade control means that controls the inlet guide vanes or blades to change the air flow rate into the compressor, the inlet guide blade control means being changeable between a normal inlet guide blade control mode and an emergency inlet guide blade control mode; a fuel control valve provided to control flow rate of the fuel into the combustor; speed-load control means including a speed control means and a load control means, the speed-load control means operating on the fuel control valve to control the flow rate of the fuel so that the gas turbine has a rotational speed coinciding with a set speed value; combustion gas temperature control means that controls the flow rate of the fuel so that the combustion gas temperature does not exceed a combustion gas temperature limit value; a system frequency abnormality sensor that operates to detect such a variation of frequency of the electric power system as to cause the power system to go out of normal operation; and changeover means that operates in response to operation of the system frequency abnormality sensor to change over the inlet guide blade control means from the normal inlet guide blade control mode to the emergency inlet guide blade control mode, whereby output of the gas turbine is controlled to stabilize a system frequency.
[0047] In this aspect of the invention, when the system frequency varies, the inlet guide blade control is switched from the normal inlet guide blade control mode to the emergency inlet guide blade control mode in which the air flow rate is increased, so that the gas turbine output is increased and the system frequency can be stabilized under the speed-load control.
[0048] The inlet guide blade control means in the normal inlet guide blade control mode may have an upper limit angle of the inlet guide vanes or blades, at which the value of compressor efficiency takes a maximum value, and the inlet guide blade control means in the emergency inlet guide blade control mode may have an upper limit angle of the inlet guide vanes or blades, at which the value of compressor air flow rate takes a maximum value.
[0049] In this case, when the system frequency abnormality is occurring, the gas turbine can be operated for a long term in the most economical condition and with an increased output, for restoring the regular system frequency.
[0050] Preferably, the changeover means is operative to change over the inlet guide blade control means from the normal inlet guide blade control mode to the emergency inlet guide blade control mode, for a length of time within which the system frequency is expected to recover.
[0051] Thus, when the system frequency is restored, the gas turbine control system automatically returns to the normal operation using the normal inlet guide blade control means.
[0052] According to a still further aspect of the invention, there is provided a gas turbine control system for controlling a gas turbine unit including an air compressor for producing compressed air, the compressor having inlet guide vanes or blades for adjusting an air flow rate into the compressor, a combustor for combusting a fuel mixed with the compressed air from the compressor to produce a combustion gas, a gas turbine receiving the combustion gas from the combustor and driven by the combustion gas to drive the compressor and an electric generator driven by the gas turbine unit and connected to an electric power system: the gas turbine control system comprising: inlet guide blade control means that controls the inlet guide vanes or blades to change the air flow rate into the compressor; a fuel control valve provided to change flow rate of the fuel into the combustor; speed-load control means including a speed control means and a load control means, the speed-load control means operating on the fuel control valve to control the flow rate of the fuel so that the gas turbine has a rotational speed coinciding with a set speed value; combustion gas temperature control means that controls the flow rate of the fuel so that the combustion gas temperature does not exceed a set temperature value; a system frequency abnormality sensor that operates to detect such a variation of frequency of the electric power system as to cause the power system to go out of normal operation; and limiter means for limiting a response of the speed control means of the speed-load control means in response to operation of the system frequency abnormality sensor, for a length of time within which the system frequency is expected to recover.
[0053] According to this aspect of the invention, since the speed control means has a limiter means, it is possible to limit temporary variations of the combustion gas flow rate, thus preventing excessively high or low temperature of the combustion gas and loss of flame in the gas turbine.
[0054] According to a further aspect of the invention, there is provided a gas turbine control system for controlling a gas turbine unit including an air compressor for producing compressed air, the compressor having inlet guide vanes or blades for adjusting an air flow rate into the compressor, a combustor for combusting a fuel mixed with the compressed air from the compressor to produce a combustion gas, a gas turbine receiving the combustion gas from the combustor and driven by the combustion gas to drive the compressor and an electric generator driven by the gas turbine unit and connected to an electric power system: the gas turbine control system comprising: inlet guide blade control means that controls the inlet guide vanes or blades to change the air flow rate into the compressor; a fuel control valve provided to change flow rate of the fuel into the combustor; speed-load control means including a speed control means and a load control means, the speed-load control means operating on the fuel control valve to control the flow rate of the fuel so that the gas turbine has a rotational speed coinciding with a set speed value; combustion gas temperature control means that controls the flow rate of the fuel so that the combustion gas temperature does not exceed a set temperature value; a system frequency abnormality sensor that operates to detect such a variation of frequency of the electric power system as to cause the power system to go out of normal operation; and limiter means for changing a control constant for use in control of the flow rate of the fuel in response to an increase of the system frequency as detected by the system frequency abnormality sensor, to prevent loss of flame in the gas turbine.
[0055] According to this further aspect of the invention, when the system frequency increases in response to an increase in the system frequency, the limiter means for changing a control constant provided in the speed-load control means or the combustion gas control means operates to change the control constant, whereby loss of flame of the gas turbine can be avoided even in the case of a temporary rapid reduction of the fuel flow rate.
[0056] The system frequency abnormality sensor may be provided to detect a system frequency abnormality by comparing an exhaust gas temperature of the gas turbine and an exhaust gas temperature limit value determined on the basis of the system frequency. Alternatively, the system frequency abnormality sensor may be provided to detect a system frequency abnormality by comparing a combustion gas temperature and a combustion gas temperature limit value determined on the basis of the system frequency.
[0057] In the above case, a system abnormality sensor is provided wherein when the temperature of the exhaust gas or the combustion gas exceeds an upper limit value for the exhaust gas or the combustion gas, respectively, the combustion gas temperature control is revived.
[0058] The system frequency abnormality sensor may be provided to prevent detection of a system frequency abnormality when it detects at least one of a generator voltage reduction and an abrupt increase of a generator current.
[0059] Thus, there is provided a system frequency abnormality sensor which does not operate by error even in the case of a power system failure since a generator voltage reduction or an abrupt increase of the generator current is detected singly or in combination.
[0060] The system frequency abnormality sensor may be provided to operate in relation to an endurance (a fatigue life) determined on the basis of the system frequency and one of an exhaust gas temperature and a combustion gas temperature.
[0061] In this case, there is provided a system frequency abnormality sensor which makes the combustion gas temperature control inoperative when the system frequency drops below a predetermined value and which makes the combustion gas temperature control operative for the protection of the gas turbine when the endurance has elapsed.
[0062] Further, the system frequency abnormality sensor may be provided to operate on the basis of a variation of the system frequency out of a predetermined range of the system frequency and a signal of disconnection of the generator from the electric power system.
[0063] Thus, a reliable system frequency abnormality sensor can be provided since a variation of the system frequency and a signal of disconnection of the generator are taken into account when detecting a frequency abnormality.
[0064] The system frequency abnormality sensor may be provided to operate on the basis of a variation of the system frequency out of a predetermined range of the system frequency and a signal of system separation.
[0065] Thus, a reliable system frequency abnormality sensor can be provided since a variation of the system frequency and a signal of system separation are taken into account when detecting a frequency abnormality.
[0066] The system frequency abnormality sensor may operate on the basis of a variation of the system frequency out of a predetermined range of the system frequency and a variation in the output of the generator.
[0067] Thus, a reliable system frequency abnormality sensor can be provided since a variation of the system frequency and a variation in the generator output are taken into account when detecting a frequency abnormality.
[0068] The system frequency abnormality sensor may operate on the basis of a variation of the system frequency out of a predetermined range of the system frequency, a signal of disconnection of the generator from the electric power system and a variation in the output of the generator.
[0069] Thus, a reliable system frequency abnormality sensor can be provided since a variation of the system frequency, a variation in the generator output and a variation in the generator output are taken into account when detecting a frequency abnormality.
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
[0098]
[0099]
[0100]
[0101]
[0102]
[0103]
[0104]
[0105]
[0106]
[0107]
[0108]
[0109]
[0110]
[0111] Embodiments of the present invention will be described below with reference to the accompanying drawings. The same elements and parts as those of the prior art are applied with the same reference characters as used in connection with the description of the prior art, and description of the same elements and parts will be dispensed with.
[0112]
[0113] Exhaust gas from the turbine
[0114] A gas turbine control device
[0115]
[0116] In
[0117] It is assumed that the speed-load control signal FN is smaller than the exhaust gas temperature control signal FT and therefore the fuel control signal selection unit
[0118] When such situation occurs in the prior art case shown in
[0119] For this reason, it is possible to increase the system frequency f to restore the rated frequency by increasing the generator output MW. The exhaust gas temperature control signal FT being not selected as the fuel control signal FREF means that the operation of the combustion gas temperature control section
[0120] A second embodiment of the invention will be described with reference to the block diagram of
[0121]
[0122]
[0123] In
[0124]
[0125] The inlet guide blades or vanes
[0126]
[0127]
[0128] where Cp is specific heat of air, and Q is quantity of heat generated from the fuel.
[0129] The subtracter
[0130]
[0131] As shown in
[0132] The inlet guide blades or vanes
[0133]
[0134] When the system abnormality sensor
[0135] How to determine the normal limit value TXR3 in the normal combustion gas temperature control will be described with reference to
[0136] In
[0137]