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[0001] 1. Field of the Invention
[0002] The present invention relates to a lighting unit and a display device.
[0003] 2. Description of the Related Art
[0004] For example, a display device such as a liquid crystal display device includes a lighting unit referred to as a front light or a backlight. The lighting unit includes a light source and a light guide plate. Light emitted by the light source enters the light guide plate. The light is propagated through the light guide plate while being repeatedly totally reflected within the light guide plate. The light leaves the light guide plate toward a display panel by means of a light discharging mechanism such as a set of prisms.
[0005] A cold cathode tube (fluorescent lamp) is used as the light source. The cold cathode tube is located at the side of the light guide plate together with a generally U-shaped reflector. Light emitted by the cold cathode tube and reflected by the reflector falls on the light guide plate.
[0006] Moreover, an LED (or LEDs) can be used as the light source. The LED is manufactured as an LED package having a semiconductor chip sealed with a resin. A mirror is formed behind a light emitting part of the LED package, and light is directed forwards from the LED package. However, the directivity of light of the LED is low, and light radially travels in forward and oblique directions at various angles. This poses a problem in that the usage efficiency of light emitted by the LED and entering the light guide plate is low.
[0007] Moreover, a certain type of lighting unit includes two light guide plates. A light source is located at the side of a first light guide plate, and the first light guide plate is located at the side of the second light guide plate. Light enters the first light guide plate, and then enters the second light guide plate after coming out of the first light guide plate. The light is propagated through the second light guide plate while being repeatedly totally reflected within the second light guide plate. The light leaves the second light guide plate toward the display panel by means of a light discharging mechanism such as a set of prisms. The thickness of the first light guide plate is the same as the thickness of the second light guide plate. The second light guide plate is bonded to a polarizer with a low refractive index layer, the refractive index of which is lower than that of the second light guide plate. In this kind of lighting unit, light exhibiting a large angular distribution leaks out of the second light guide plate and degrades the contrast offered by the display device. Consequently, it has been required that light exhibiting a high degree of parallelism enters the second light guide plate. Moreover, there is a problem that a part of light guide plate located near the light source causes degradation of the contrast.
[0008] Also, in the case where the light guide plate, the polarizer, and the liquid crystal panel are bonded to one another as a unit, and a low refractive index layer whose refractive index is higher than the refractive index of air but lower than the refractive index of the light guide plate is interposed between the light guide plate and the polarizer, light entering the light guide plate at an angle greater than a total reflection angle of the light guide plate is not propagated through the light guide plate but enters the liquid crystal panel, at a large angle, as it is. This light degrades the contrast offered by the liquid crystal panel, makes the contrast and the brightness non-uniform, and degrades the quality of the display.
[0009] When the light guide plate and the liquid crystal panel are bonded to each other with the low refractive index layer, of which the refractive index is lower than that of the light guide plate, light propagated in the light guide plate is not completely reflected by the interface but passes through the polarizing layer and enters the liquid crystal panel. The propagated light therefore causes degradation of the contrast.
[0010] Moreover, when the light guide plate, the polarizer, and the liquid crystal panel are bonded to one another as a unit, it means that hard plates are bonded to one another. This poses a problem in that the hard plates are liable to peel off. In particular, if dust is caught in the adhesive, the hard plates are liable to peel off.
[0011] Accordingly, an object of the present invention is to provide a lighting unit in which the efficiency in introducing light from a light source to a light guide plate can be improved.
[0012] An object of the present invention is to provide a lighting unit in which light exhibiting a high degree of parallelism enters a light guide plate.
[0013] An object of the present invention is to provide a lighting unit and a display device which contribute to improving the contrast offered by a display device.
[0014] An object of the present invention is to provide a display device that exhibits high efficiency in utilizing light or offers a high contrast.
[0015] A lighting unit, in accordance with the present invention, includes a light guide plate, a light source, and a truncated pyramid located between the light guide plate and light source. The truncated pyramid has a base, a top smaller than the base, and a slope linking the base and the top. The light source is placed in close contact with the top of the truncated pyramid. The light guide plate is placed in close contact with the base of the truncated pyramid. Thus, light is propagated from a light emitting part of the light source to the light guide plate without passing through any air layer.
[0016] In this construction, no air layer is interposed between the light source such as an LED and the light guide plate. Light emitted by the light source at a large angle can enter the truncated pyramid. The light is totally reflected by the slope of the truncated pyramid interposed between the light source and the light guide plate and propagated internally through the light guide plate. Consequently, light emitted by the light source can be utilized efficiently. Eventually, light exhibiting a high degree of parallelism can be introduced into the light guide plate.
[0017] Moreover, a lighting unit, in accordance with the present invention, comprises a light guide plate, a light source, and a truncated pyramid located between the light guide plate and the light source. The base of the truncated pyramid is joined to the light guide plate or placed in close contact therewith. The light source is located near the truncated pyramid. A reflecting member is placed to enclose the light source and the truncated pyramid. A light absorbing member is located on or near the border between the wedge-shaped member and the light guide plate.
[0018] In this construction, light exhibiting a high degree of parallelism can be introduced to the light guide plate.
[0019] Moreover, a lighting unit, in accordance with the present invention, comprises a light source, a first light guide plate receiving light emitted by the light source, a second light guide plate receiving light passing through the first light guide plate, and a light converging means located between the first light guide plate and the second light guide plate. The thickness of the second light guide plate is greater than the thickness of the first light guide plate.
[0020] In this construction, light exhibiting a high degree of parallelism enters the light guide plate.
[0021] Moreover, a liquid crystal display device, in accordance with the present invention, includes any of the foregoing lighting units.
[0022] Moreover, a liquid crystal display device in accordance with the present invention, comprises a light source, a light guide plate on which light emitted by the light source falls, a liquid crystal panel, and a polarizer arranged between the light guide plate and the liquid crystal panel. The light guide plate, the polarizer, and the liquid crystal panel are bonded to one another. The light guide plate has an incidence surface on which light emitted by the light source falls, a light guide area corresponding to a display area of the liquid crystal panel, a first surface at which light travelling in the light guide area leaves the light guide plate toward the liquid crystal panel, prisms formed on a second surface on the opposite side of the light guide plate, and an unnecessary light removing area interposed between the incidence surface and the light guide area for removing at least part of unnecessary light that falls on the light guide plate at an angle greater than a total reflection angle of the light guide plate.
[0023] In this construction, the unnecessary light removing area that includes no prisms but includes an absorbing member is formed near the incidence surface. Unnecessary light that is totally reflected within the light guide plate but is not propagated at all is removed in the unnecessary light removing area. Consequently, a high-contrast display can be achieved.
[0024] Furthermore, the present invention provides a liquid crystal display device having a light guide plate, a polarizer, and a liquid crystal panel bonded to one another, and including the features described below.
[0025] (a) In a portion of the prisms lying over a distance corresponding to approximately three times greater than the thickness of the light guide area and starting from the end of the prism on the side of the incidence surface, each prism having a slow slope and a steep slope. The slow slope has an inclination of 1° or more with respect to a light discharging surface of the light guide area. Thus, the slow slope of each of the prisms formed near the incidence surface has an inclination of 1° or more. A high contrast is attained a short distance from the incidence surface.
[0026] (b) The absorption axis of the polarizer is oriented generally perpendicular to the incidence surface of the light guide area or at an inclination within generally 45° with respect to the perpendicular direction. The absorption axis of the polarizer is set to a direction generally perpendicular to the incident light. Thus, a high contrast is attained a short distance from the incidence surface.
[0027] (c) If the refractive index of the light guide area is ng, the refractive index of a layer of the liquid crystal panel from which light propagated through the light guide plate is reflected is na, a pitch between adjoining prisms is P, and a distance from the prisms to a reflecting mechanism included in the liquid crystal panel is D, the following relationship is established:
[0028] The pitch between adjoining prisms, and the distance from the prisms to the internal mirror of the liquid crystal display panel are defined so that illumination variation may not occur.
[0029] In this way, the size and the position of the polarizer are defined relative to the display area of the liquid crystal panel so that illumination variation may not occur.
[0030] (d) A first low refractive index layer whose refractive index is lower than that of the light guide plate is arranged between the polarizer and the light guide plate. A second low refractive index layer whose refractive index is lower that that of the light guide plate is arranged between the liquid crystal panel and the polarizer. Consequently, unnecessary light passing through the first low refractive index layer and causing a low contrast is partly reflected by the second low refractive index layer. Thus, an amount of unnecessary light reaching the liquid crystal panel is reduced.
[0031] (e) One side or both sides of the polarizer are formed with an irregular surface.
[0032] Consequently, minute bubbles can be contained in the bond layer. A layer whose refractive index is substantially lower can be produced.
[0033] (f) The polarizer and the light guide plate are bonded to each other using a first bond layer. The liquid crystal panel and the polarizing layer of the polarizer are bonded to each other using a second bond layer. With respect to at least one of the first bond layer and second bond layer, assuming that the thickness of the bond layer is T and the size of dust caught in the bond layer is S, the following relationship is established:
[0034] The size of dust to be caught during bonding is defined in order to prevent peeling off of the bonded plates, triggered by the dust, due to an environmental change and a time-sequential change.
[0035] (g) The polarizer and the light guide plate are bonded to each other using a first bond layer. The liquid crystal panel and the polarizing layer of the polarizer are bonded to each other using a second bond layer. The thickness of the first bond layer serves as a structure for preventing or minimizing reflection or part of the structure for preventing or minimizing reflection. Thus, the thickness of the low refractive index layer is defined so that it provides an interference type anti-reflection structure, whereby degradation of a contrast stemming from reflection is prevented.
[0036] (h) A bond layer is formed on the light guide plate. The polarizer includes at least a transparent layer and a polarizing layer. The transparent layer is located closer to the light guide plate than the polarizing layer is. The refractive index of the light guide plate is generally identical to the refractive index of the bond layer. The refractive index of the transparent layer is lower than the refractive indices of the light guide plate and the bond layer.
[0037] (i) The thickness of a low refractive index area substantially forming the reflecting surface of the light guide plate serves as a structure for preventing or minimizing reflection of vertical light or corresponds to a half of the wavelength of the vertical light.
[0038] (j) The light guide plate comprises a substrate and a resin layer. The substrate is made of the same material as the substrate of the liquid crystal panel or a material exhibiting nearly the same coefficient of thermal expansion as the material made into the substrate of the liquid crystal panel. The resin layer has a light path changing capability of prisms for changing the path of light propagated through the light guide plate and emitting the light out of the light guide plate. Thus, the coefficients of thermal expansion of the plates to be bonded to each other agree with each other, whereby the bonded plates are prevented from peeling off because of a warp stemming from a temperature change.
[0039] (k) The materials of the light guide plate and of the substrate of the liquid crystal panel are glass or plastic.
[0040] (l) Prisms are formed on one side of the light guide plate, and the polarizer is bonded on the opposite side of the light guide plate. The liquid crystal panel is driven according to the vertical alignment method. The vertical alignment type liquid crystal panel is used in combination with a high-contrast optical system, thus achieving a display of a higher contrast.
[0041] (m) Prisms are formed on one side of the light guide plate, and the polarizer is bonded to the opposite side thereof. The full angle of a spread angle by which light propagated through the light guide plate spreads on a horizontal plane falls below 60°.
[0042] Furthermore, a method of manufacturing a liquid crystal display, in accordance with the present invention, comprises a step of bonding a polarizer to a liquid crystal panel, a step of bonding a light guide plate to an assembly of the polarizer and the liquid crystal panel bonded to each other, and a step of pressing the bonded unit formed by bonding the light guide plate, the polarizer, and the liquid crystal panel in that order.
[0043] The bonding steps are defined, whereby the manufacturing method offers excellent bonding efficiency. Namely, prior to bonding, the bonded surface of the light guide plate is treated. This results in improved bonding efficiency.
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[0127] Embodiments of the present invention are now described with reference to the drawings.
[0128]
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[0130] Referring to
[0131] Referring to
[0132] The light source
[0133] In
[0134] Assuming that the refractive index of the truncated pyramid
[0135] The light emitting part of the light source
[0136]
[0137] According to the present invention, this kind of light that cannot be utilized can be considerably largely introduced into the light guide plate
[0138] FIGS.
[0139] In
[0140] In
[0141] In
[0142] In
[0143] In
[0144] In
[0145] In this case, regular reflection mirrors
[0146] In
[0147] In FIGS.
[0148] Light emitted by the light sources
[0149] In
[0150] In
[0151] FIGS.
[0152] In
[0153] In
[0154]
[0155] In
[0156] In
[0157] In this way, in the case where the light guide plate
[0158] As the low refractive index layer
[0159] Moreover, as the light guide plate
[0160]
[0161] The lighting unit
[0162] The light sources
[0163] The first light guide plate
[0164] The light converging means
[0165] The adhesive serving as the low refractive index layer
[0166]
[0167] The character W denotes the length of the light converging means
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[0172] Now, the length of the light converging means
[0173]
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[0175] Region M is between the angle of 13° and the angle of −13° and shows the angular range in which, when light travels in the second light guide plate
[0176]
[0177] In FIGS.
[0178] Consequently, assuming that a total reflection angle at which light is reflected by the second light guide plate