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[0001] Engine cleaning systems and engine flushing procedures have long been known, and provide benefits including extended engine life, emissions reduction, and fewer repairs. The prior art procedures generally begin with draining used oil from an engine via apparatus attached to an engine drain plug opening or oil filter port, and pumping cleaning solution via an oil filter port to flush internal engine components. Solution and oil are drained via the engine drain plug opening. The processes have generally been performed with the engine not running, and employ a remote pump to move the cleaning solution through an engine. The cleaning solution has typically been re-used many times with its effectiveness being reduced with each re-use, so that after many cleanings with the same reused solution, later-cleaned engines are relatively dirty.
[0002] The invention overcomes shortcomings and problems of the prior art. With the engine running during cleaning, all internal surfaces which are wetted with oil during engine operation are cleaned, including such components as valve covers. All surfaces, pressurized and non-pressurized are cleaned, whereas with prior methods only pressurized surfaces are cleaned. A cleaning solution container with a filter element therein provides a predetermined quantity of cleaning solution for a particular engine. Solution is pumped from a solution container to the engine interior, and a drain line connects the engine interior with the solution container. Cleaning solution and oil are pumped by the engine oil pump continuously during the cleaning process. The solution container is easily opened for replacement of filter elements, and has drainage means for used oil and solution. The solution container, valves, the fluid lines, and controls for operating the system, are preferably provided on an operating console.
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[0010] Referring to the drawings, a preferred embodiment of the present invention is shown as comprising reservoir
[0011] Preparatory to the cleaning operation, an engine oil filter of the engine to be cleaned is removed and an adapter
[0012] Some engines utilize a canister-type adapter to be fitted into an oil filter housing. Referring to
[0013] In contrast with many prior art cleaning systems, wherein used or dirty engine oil is removed prior to cleaning operations, according to the invention, the used engine oil is preferably not drained prior to a cleaning operation.
[0014] The engine oil pump is utilized to pump oil and cleaning solution mixture throughout the engine, thus eliminating any need for a remote-mounted separate pump, as required in many prior systems.
[0015] With the engine running, engine oil passes via the filter bowl or container and concentrated cleaning solution, typically a detergent, mixes with the oil, typically at a ratio of 10 parts of used oil to 1 part cleaning solution. The oil and cleaning solution mixture is forced into the engine via line
[0016] With the engine running, engine oil and cleaning solution are circulated throughout the engine about three or four times per minute for an average engine. Rotating and moving engine components effect a churning action to dissolve sludge, tar and varnish adhering to interior components. Heavier contaminants such as wear-metals particles and gasket particles are flushed into the engine oil pan, picked up by the engine oil pump and deposited in the engine oil filter. A typical cleaning cycle is about ten minutes, although heavily sludged engines and diesel engines may require longer cleaning times. A timer device
[0017] Diagnostic indications are provided regarding engine oil pump condition and any clogging condition of the engine oil pick-up screen. The flow meter
[0018] The solution container or bowl
[0019] A valve or petcock
[0020] Filter bowls are available in different sizes for engines of different sizes. Typically such containers or bowls are of similar diameters, but differ in length. A 5″ bowl can typically be used with an engine oil capacity of about 4-5 quarts, and a 10″ bowl for small diesel engines with oil capacity of about 10 quarts, and a 20″ bowl for large diesel engines with bowl capacities over 20 quarts.
[0021] The filter containers or bowls are generally of the same diameter, and are provided in different lengths to accommodate various filter elements. Respective suppliers of cleaning solutions prescribe filter cartridges or elements of particular lengths for use with their respective solutions. An appropriate spacer
[0022] Following a cleaning operation, and the draining of the engine oil and solution, air flushing is preferably utilized to remove any residual oil and solution from the engine. The air flush purges dirty oil and solution from the engine to exit via the drain plug. In some cases it may be desirable to leave a small amount of cleaning solution in the engine for the reason that it contains a seal-rejuvenator and oil conditioner. One end of an air line
[0023] A control console (
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[0025] During the cleaning process, three-way control valve
[0026] The oil in the engine is replenished in an efficient and economical manner. Typically in the prior art, several oil containers or cans must be opened and poured into the engine via the engine oil-fill opening, which is time-consuming, and expensive, involving purchasing oil in one-quart containers, whereas with the invention, oil may be purchased in bulk and simply pumped into the engine.
[0027] It will be understood that various changes and modifications may be made from the preferred embodiments discussed above without departing from the scope of the present invention, which is established by the following claims and equivalents thereof.