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[0001] The invention relates to a hydraulic control system with a hydraulic motor, which is connected with a control valve via two working lines, the control valve being connected with a low-pressure connection and, via a compensation valve, with a high-pressure connection.
[0002] In dependence of the desired operation direction of the motor on existing control valves, the control valve releases flow paths, from the high-pressure connection to a working line on the one side and from the other working line to the low-pressure connection on the other side. This release, however, occurs in a more or less throttled manner, the height of the throttling resistance depending on the operating stroke (or another corresponding operating movement) of the control valve. In this connection, the compensation valve serves as pressure control valve. In some cases, it is also called pressure balance. It ensures that the pressure over the slide of the control valve is practically always the same. Expediently, the compensation valve exists in the form of a slide, which is acted upon on the one side by a return spring and the load pressure and on the other side by the pressure in a line section between the compensation valve and the control valve.
[0003] Usually, such control valves work reliably. Problems occur, when the motor is working with the so-called negative loads. Such negative loads occur, for example, when the motor is activated by an external weight, for example a load hanging in a crane hook. Another example is a vehicle's own weight, which drives on a sloping surface or has to be braked from a certain speed. In this case, the hydraulic system of the control device may tend to oscillate.
[0004] It is, therefore, known to arrange a return compensation valve in a working line between the motor and the control valve, which return compensation valve an also be made as a pressure control valve or a pressure balance valve. The return compensation valve ensures that the motor can only be activated, when it is still supplied with pressurised hydraulic fluid.
[0005] However, also here oscillations of the system can be observed.
[0006] It is therefore an object of this invention to ensure a stable operation in both directions in connection with negative loads in a hydraulic control system.
[0007] This and other objects will be apparent to those skilled in the art.
[0008] In a hydraulic control system as mentioned in the introduction, this task is solved in that a return compensation valve is arranged in each working line, each return compensation valve having a nominal flow line, which extends unintersectedly in relation to the nominal flow line of the compensation valve.
[0009] That is, each working line has its own return compensation valve. This ensures that negative loads can be controlled in both working directions. Additionally, it is ensured that the return compensation valves on the one hand and the compensation valve on the other hand, that is the two valves or valve groups on both sides of the control valve, are harmonised with each other. The two return compensation valves on the one hand and the compensation valve on the other hand have nominal flow lines, which do not cover each other, and which extend unintersectedly in relation to each other. Thus, independently of the direction, in which the control valve is activated, it is always ensured that only one compensation valve, that is, either the compensation valve or one of the return compensation valves can become active. This makes the system stable, even with negative loads. Here, the nominal flow line is the relation between the flow amount and the pressure, the pressure being either the pressure difference over the compensation valve or the return compensation valve, respectively, or the pressure at the outlet of the compensation valve or the return compensation valve, respectively. The fact that the nominal flow lines neither cover nor intersect each other means that a point does not exist, in which a critical situation can occur. It is always clearly settled, which of the compensation valves is “in charge” of the control of the hydraulic fluid.
[0010] It is preferred that the nominal flow lines of the two return compensation valves are equal. Thus, coping with negative loads in both directions will be equal.
[0011] Preferably, the nominal flow lines of the return compensation valves and of the compensation valve are parallel to each other. When controlling positive or negative loads, this gives a substantially equal control behaviour, which merely differs by an offset. This makes the control easier for an operator. The smaller the offset between the two curves is, the simpler will the operation be. In an alternative it can be imagined that the curves start in the same point and extend at a small angle in relation to each other.
[0012] Further, all other things being equal, the return compensation valves have a larger flow than the compensation valve. This ensures that the return compensation valves or the return compensation valve, respectively, which takes over the control, always permits a larger flow than the compensation valve. In the case of a negative load it is thus obvious that the return compensation valve takes over the control and that the compensation valve has no influence on the control of the flow amount. As more fluid can flow off through the return compensation valve, it is prevented that the hydraulic system of the control device is “pumped up”.
[0013] Also, an anti-cavitation valve arrangement ends between the motor and the return compensation valves. As stated, the amount of fluid flowing off through the return compensation valve, which is in charge in one direction in connection with a negative load, can, under certain circumstances, be larger than the amount of fluid flowing in through the compensation valve. This might cause cavitation, which is prevented by the anti-cavitation valve arrangement. The anti-cavitation valve arrangement enables that a sufficient amount of hydraulic fluid can again be supplied to the circuit.
[0014] The anti-cavitation valve arrangement has a shiftable non-return valve. When the non-return valve is closed, a connection of the low-pressure line to the tank is interrupted, that is, hydraulic fluid cannot be resupplied from the tank. As, however, with negative loads, sufficient hydraulic fluid is supplied on the outlet side of the motor, said fluid being meant for reaching the tank via the low pressure connection, this fluid can, in a manner of speaking, be circulated inside the control device. Under certain circumstances, this gives even substantial energy savings. When imagining that the nominal flow lines of the compensation valve on the one side and of the return compensation valves on the other side extend in parallel, it is possible, by means of the anti-cavitation valve arrangement, to refill the area between the two nominal flow lines.
[0015] The shiftable non-return valve closes automatically in connection with negative loads. Thus, it is no longer necessary to perform a certain activity, namely to close the non-return valve, in order to achieve energy savings. The non-return valve is automatically closed, when the return compensation valves are activated. It is not required to have a complete blocking of the fluid flow.
[0016] The compensation valve has a smaller spring tension than the return compensation valves. This is a relatively simple way of providing the compensation valve on the one side and the return compensation valves on the other side with different nominal flow lines. The pressure required to move the compensation valve to the closed position is lower than that required to close the return compensation valves.
[0017] In an alternative or additional embodiment it may be ensured that in the flow direction from the high-pressure connection to the motor the control valve has a larger flow resistance than in the flow direction from the motor to the low-pressure connection. This also makes it possible to realise the pressure conditions in such a way that the nominal flow lines of the compensation valve on the one side and the return compensation valves on the other side have different extensions, meaning that they neither cover nor intersect each other.
[0018] In a preferred embodiment it is ensured that each return compensation valve is provided with a load sensing connection acting in the opening direction and with a control connection acting in the closing direction and being connected with a section of the working line leading to the control valve, and that the return compensation valve in the working line, through which hydraulic fluid flows to the motor, is acted upon through the load sensing connection by the pressure also ruling in the working line. This ensures in a simple manner that the compensation valve or the return compensation valve, respectively, which is not supposed to take part in the control, is completely opened. This means that the influence of this valve is practically precluded. This gives a highly stable control opportunity.
[0019]
[0020]
[0021]
[0022] A control device
[0023] The proportional valve
[0024] Additionally, the compensation valve
[0025] In the working line
[0026] In the closing direction, the return compensation valve
[0027] An anti-cavitation valve arrangement
[0028] The control device
[0029] As long as the two throttles A, B of the proportional valve
[0030] When the two throttles A, B of the proportional valve
[0031] The vehicle driven in this way can now get into a situation, in which the motor
[0032] This is described on the basis of the nominal flow lines shown in
[0033] A nominal line
[0034] A nominal flow line
[0035] It is obvious that the two nominal flow lines
[0036] When a negative load occurs, the non-return valve
[0037] With the different nominal flow lines
[0038] The two return compensation valves
[0039] In a manner of speaking, the anti-cavitation valve arrangement
[0040]
[0041] The control device in
[0042] The proportional valve
[0043] When the slide of the proportional valve
[0044] When now the motor
[0045] The non-return valve
[0046] As mentioned above, the various nominal flow lines
[0047] It is thus seen that this invention will accomplish at least all of its stated objectives.