[0002] The present invention relates to automobile vehicle locks.
[0003] Locks mounted on a vehicle door are used to keep the automobile vehicle door in the closed position. Locks typically allow the door to be opened by operating either inside or external manipulators linked to the lock and able to be operated by a user. The locks include a claw mechanism designed to selectively set the position of cooperating means mounted on the vehicle with respect to the lock or release the cooperating means. Opening the lock involves disengagement of the claw from these cooperating means, allowing the door to be opened. Closing the lock involves keeping the cooperating means set with the claw in the lock, thus preventing the door from being opened. The claw mechanism is urged into its closing position by the cooperating means when the door is being closed. A pawl prevents the claw from returning to its release position, keeping the lock in the closed position, until the lock is subject to external action.
[0004] For purposes of this application, locking of the lock involves preventing the lock from being opened by using an external release control. Unlocking is the reverse operation, allowing the lock to again be opened when the external release control is manipulated. In the case of an automobile vehicle door, these operations are conventionally performed using a fascia pull or electromechanical actuator. In the case of a hatchback door or trunk (both doors for purposes of this application), an interlocking device is also used for locking or unlocking purposes.
[0005] For purposes of this application, “security locking” involves preventing the lock from being opened by operating an inside release control when the door is locked. Security locking notably prevents a vehicle door from being opened using the inside release control after the window glass has been broken. “Security locking release” is the reverse operation, consisting in again allowing the lock to be opened by operating the inside release control. In the case of an automobile vehicle door, these operations are conventionally performed using a specific electromechanical actuator. Examples can be found in the Peugeot 406, year 2000 model, or the Audi A4, again year 2000 model, which use locks of this type. A child-proof feature prevents the lock from being opened from the inside regardless of whether it is locked or not. As known, this feature prevents a vehicle door from being accidentally opened from inside, to protect children and is frequently provided on the rear doors of vehicles. For a vehicle rear door, these operations are conventionally performed using a key cylinder or electromechanical actuator. The Volkswagen Golf, year 2000 model, or the Renault Laguna II, year 2000 model, adopts such a solution.
[0006] An override feature allows the lock to be opened and simultaneously, locking to be released, or, with the child-proof catch set, the lock to be unlocked by operating the inside release control. This feature allows a door lock to be released in the case of accident allowing a passenger in the rear of a vehicle with the child-proof feature set, to unlock the lock, allowing the door to be opened from the outside.
[0007] Mechanical and electromechanical locks exist, which implement one or several of the above features.
[0008] European Patent Application 0,694,644 discloses an automobile vehicle lock with electrical release. The lock is released electrically by operating an actuator powered by the vehicle battery. A backup energy supply is provided by a back-up battery installed in the vehicle door where the lock is installed. Should the electrical supply from the vehicle battery be defective, the lock can still be opened using the electrical power supplied by the back-up battery.
[0009] This solution does raise a problem in dimensioning the door lock release motor. The motor should not only allow the lock to be opened under normal conditions of use but also under degraded conditions, for example after impact. The ratio between the force needed under degraded conditions and the force needed under normal operating conditions may be of on the order of 3:1. As and example the force may typically change from 300 N to some 1000 N. The motor and its speed reduction gear are consequently designed to ensure release under degraded conditions which leads to electrical and mechanical over-dimensioning of the motor with respect to normal use requirements. Motor dimensioning also creates a problem for the back-up power supply. The back-up power supply needs to be capable of supplying sufficient energy to ensure release under high loads.
[0010] The lock used in the Renault Laguna II has a claw mechanism operated by an assembly consisting of a pawl and pawl lifter referred to hereunder as a pawl assembly. The lock has separate inside and external release levers. A release coupling lever is inserted between a bearing surface on the external release lever and a bearing surface on the pawl assembly. When the release coupling lever is in position between the bearing surface on the external release lever and the bearing surface on the pawl assembly, rotation of the external release lever causes the pawl to rotate and the lock to open. When the release coupling lever is not in position between these bearing surfaces, turning the external release lever has no effect on the pawl, and the lock is locked. A second release coupling lever is inserted between a bearing surface on the inside release lever and a second lever which is engaged with the pawl assembly. The second release coupling lever operates similarly to the first one, withdrawing it ensuring security locking or activation of the child-proof feature. Insertion releases security locking or deactivates the child-proof feature. Override is ensured when the security locking feature has been released via a cam controlled by the inside release lever. Displacement of the cam causes the first release coupling lever to become inserted between the bearing surfaces on the external release lever and the pawl.
[0011] When the lock is motor driven, the first release coupling lever is operated by a first motor for locking or unlocking the lock. The displacement of the first release coupling lever is also controlled mechanically and by an interlocking device. The motor has no back-up power supply. A safety button on the edge of a door makes it possible, in the case of an electrical failure or flat battery, to lock the lock, and then close the door in order to abandon the vehicle with the door locked. A second motor operates the second release coupling lever allowing security locking, or release of security locking or activation or release of the child-proof feature.
[0012] In this lock, only locking, unlocking, security locking, release of security locking and activation or deactivation of the child-proof feature are provided by electric motors. Release remains otherwise purely mechanical.
[0013] European Patent Application 0,589,158 discloses a lock in
[0014] This solution has some disadvantages. As an example, should the electric release actuator fail, the lock cannot be opened either electrically, or mechanically. The same applies when the electrical wiring to the door is cut so that the actuator is no longer connected to the vehicle battery, nor to the standby battery. The danger of self-release is managed by electronic redundancy based on speed information. However, this solution may prove insufficient when parking on a slope.
[0015] European Patent Application 0,598,158 further discloses a movable, spring-biased electrical release actuator body. A cable system allows the electrical release actuator body to be moved axially in order to operate on the pawl from the external release control and inside release control. Thus, even in the presence of electrical failure, it is possible to release the lock mechanically and shift the actuator body. The cable system is only operated when the displacement travel of the external release control or the inside release control is greater than the length of travel required to trigger the sensors that control electrical release. In this embodiment, the lock is an electrically and mechanically opened lock. Neither electrical release nor mechanical release can be selectively coupled.
[0016] The European Patent Application 0,598,158 does not discuss how the locking, security locking, child-proof feature or override functions are implemented. As mechanical release is always enabled, action that is too fast or too violent on the release controls leads to simultaneous electric and mechanical release, which can damage the electric release actuator.
[0017] European Patent Application 0,828,049 discloses a lock with a coupling member mechanically driven by cables connected to inside and external release controls. The coupling member is rotatively mounted on the same axis as the pawl. A coupling slide member can move in translation between a coupling position and a retracted position. In the coupling position, the coupling slide member transmits rotation of the coupling member to the pawl. In a retracted position, rotation of the coupling member has no effect on the pawl. In this way, the lock ensures locking, child-proofness and security locking. An auxiliary electric drive is used for driving the coupling member or the pawl. The auxiliary electric drive is controlled on the beginning of travel of the release control.
[0018] The above described solutions have some disadvantages. As an example, if the auxiliary electric drive drives the coupling member, the lock is an electrically-assisted mechanically released lock. Action that is too rapid or too violent on the release control will lead to simultaneous electrical and mechanical release. The simultaneous release may damage the auxiliary electric drive. If the auxiliary electric drive gets blocked, the lock can no longer be opened, electrically or mechanically.
[0019] The assumption where the auxiliary electric drive is responsible for driving the pawl is not disclosed in detail. With this assumption, if the auxiliary electric drive becomes blocked, the lock can no longer be opened, electrically or mechanically.
[0020] International Application WO-A-01/66889 discloses a lock having an electric motor, which is designed to rotatively drive an eccentric stop member via a coupling. The coupling can be selectively coupled by means of a release coupling lever so that the motor drives the eccentric stop member. When the selective coupling is not engaged, the motor does not drive the eccentric stop member. The eccentric stop member acts on a positioning lever that acts on the pawl. The coupling lever is driven by an inner operating lever and by an external operating lever, respectively driven by the external release control and inside release control. In normal operation, the lock opens electrically when the coupling is established by operating either of the release controls, the corresponding operating lever and the coupling lever. A safety release feature, not described in detail, allows direct action of the inside or external operating lever on the pawl, through supplementary travel of the release controls.
[0021] There is a need for an electric lock, providing, partially or completely, locking, unlocking, security locking, release of security locking, activation/deactivation of a child-proof feature, and an override in both normal and degraded conditions. Such a lock should be as resistant as possible to various types of failure.
[0022] In one embodiment, the invention therefore provides a lock with electrical release and mechanical release, in which mechanical release and electrical release can each be enabled and disabled mechanically, independently of each other.
[0023] Mechanical release may be coupled out in a non-locked state of the lock under normal conditions of use. With the lock in a non-locked state, operation on mechanical release controls for the lock is preferably adapted to bring about electrical release of the lock.
[0024] Electrical release may be coupled in by acting on a mechanical release control for the lock. One may also provide an actuator, operation of which causes electrical release of the lock. This actuator may be an electric motor of an electric power less than 100 W, or even less than 80 W.
[0025] In one embodiment, the lock comprises a coupling mechanism having an enabled position and a disabled position. A lever brings about release of the lock when the coupling mechanism is in an enabled position. The lock may comprise a single lever for both the inside and outside hand control of the door. Movement of the lever may control an actuator.
[0026] The lock may also comprise an arm driven by the actuator and a release coupling lever linked to the lever which comes into the region of the arm should the lever be actuated. In this way, driving the arm by the actuator causes the release of the lock when the release coupling lever is in the region of the arm. In this case, one may provide that the release coupling lever has a yielding coupling with the lever.
[0027] The coupling mechanism may comprise a standby actuator, operation of which causes the coupling mechanism to change from a disabled position to an enabled position. This standby actuator may be an electric motor of an electric power less than or equal to 10 W.
[0028] One may further provide a switch, the status of which is representative of the operation of the lever. The switch may be triggered by the release coupling lever.
[0029] In another embodiment, the invention provides a module including a lock with an electrical release and a mechanical release. A mechanical linkage is connected at one end to the lock. The mechanical release and electrical release of the lock can each be enabled and disabled mechanically and independent of each other.
[0030] The module may comprise a release control linked to a second end of the mechanical linkage, with a switch, the status of which is representative of the operation of the release control. The module may also comprise a second mechanical linkage connected at one end to the lock, with a second release control connected to a second end of the mechanical linkage.
[0031] In yet another embodiment, the invention provides a vehicle having an openable member provided with a lock having electrical release and mechanical release. The mechanical release and electrical release of the lock can each be enabled and disabled mechanically, independently of each other. The lock may have an actuator, operation of which provides electrical release of the lock. The actuator has a power adapted to overcome the reaction force from the seals of the openable member under normal operating conditions.
[0032] In another embodiment, the invention provides a method for releasing a lock having electrical release and mechanical release. The mechanical release and electrical release of the lock being each adapted to be enabled and disabled mechanically and independent of each other. The method includes the the steps of releasing the lock electrically under normal operating conditions. The method further includes the step of coupling-in mechanical release upon detection of degraded operating conditions and mechanically releasing the lock under degraded operating conditions.
[0033] Other features and advantages of the invention will become more clear from the description that follows given by way of example and with reference to the attached drawings.
[0034] The various features and advantages of this invention will become apparent to those skilled in the art from the following detailed description of the currently preferred embodiment. The drawings that accompany the detailed description can be briefly described as follows:
[0035]
[0036] FIGS.
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044] The invention provides a lock with an electric release as well as a selectively enabled mechanical release.
[0045] If the mechanical release is not selectively enabled into operation under normal conditions of use, the lock behaves like a purely electric lock. Consequently, the lock has the advantages of such a purely electric lock, notably as regards simplification of managing the various functions of authorizing or impeding release, discussed above.
[0046] The lock has a selectively enabled mechanical release, able to be used under degraded operating conditions. This means that it is not necessary for the electric motor that opens the lock to be dimensioned suitably to ensure release under degraded conditions. Thus, it is sufficient to dimension the motor to ensure release under normal conditions. The invention consequently makes it possible to employ a motor that is less powerful than those used in purely electrical state-of-the-art solutions.
[0047] In the following description, the terms vertical, horizontal, left, right, top and bottom to refer to the position of the lock shown in the drawings. These position descriptions are for illustrative purposes and should not be understood as limiting the position of the lock in operation.
[0048]
[0049] In the position of the claw
[0050]
[0051] As best seen in
[0052] A lever
[0053] A motor
[0054] The lock has a release coupling lever
[0055] In this position, powering of motor
[0056] When the inner or external release control is operated, lever
[0057] Should motor
[0058] Finally, the cylindrical or rounded shape of the release coupling lever
[0059]
[0060] The following electrical contacts are provided for operating the lock. A second contact
[0061] Under normal conditions, operation of the lock is as shown in FIGS.
[0062] It will simply be noted that under normal operating conditions, the loading on the linkages between lever
[0063] It will also be noted that the linkage between the lever
[0064]
[0065]
[0066] Once the door has opened, the “door open” contact
[0067] The second contact
[0068] Lock release can be controlled from the inside release control, without providing this control with contacts. The first contact
[0069] As explained above, the motor
[0070] The seal reaction referred to here is the force the seals exercise on the door or the like, opposing its closing. It is measured at the member, mentioned above, that co-operates with the claw
[0071]
[0072]
[0073] It will be understood that motor
[0074] It is also advantageous to have motor
[0075]
[0076] Mechanical release involves transmitting the force needed to rotate the pawl
[0077] The lock operates as follows. Under normal conditions, the lock is opened as explained with reference to FIGS.
[0078] Locking or unlocking of the lock can be determined by purely software means. Locking can be achieved simply by not starting motor
[0079] If a key cylinder is provided, on a forward door for example, it is not essential for the key cylinder to be mechanically linked to the lock. The key cylinder can simply be arranged for the latch to operate a switch, changeover of which sets up or releases locking.
[0080] In this simplest embodiment, no distinction is made between locking and security locking. This distinction appears if the second contact
[0081] Similarly, making a distinction between operation of the inside and external release controls allows a child-proof feature and an override to be provided through software. The child-proof feature consists in disenabling motor
[0082] Under normal operating conditions, the lock of
[0083] Under degraded operating conditions, the lock operates as shown in
[0084] Degraded operation may be necessary for several reasons. A changeover to degraded operation may simply be the result of operation of the inside or external release controls not leading to the lock being released and the door or the like on which the lock is mounted failing to open. In the case of a vehicle door, failure to open can be detected provided the “door open” contact
[0085] Changeover to degraded operation can also result from monitoring the standby power source, as was explained above. This avoids the fact of having locked the door preventing it from being opened in the case of impact or failure of the main power supply of the vehicle.
[0086] Unlike a state-of-the-art lock as fitted on the Renault Laguna, the lock described here employs one single coupling system for mechanical release that operates both for the inside release control as well as the external release control. This results from the observation that, in degraded operation, i.e. in an emergency, there is no harm in allowing a door to be opened via the inside or external controls. This observation makes it possible to simplify the means employed for mechanical coupling within the lock.
[0087] As the standby motor
[0088] For the user, the reaction to operation of the release control, under normal operating conditions, is insensitive to the reaction of the seals of the door or the like. The force the user exercises on the control is the sum of the force needed to move the control against the biasing action of its spring and the force needed to rotate lever
[0089]
[0090] As discussed above, the mechanical linkages between, firstly, the external release control and the relevant mechanical mechanism and, secondly, between the inside release control and the relevant mechanical mechanism can be selectively enabled or disabled. This is shown symbolically on
[0091] Additionally, as was explained above, the presence of the release coupling lever
[0092] Lock release via the inside release control is also software-controlled, upon actuation of the inside release control. The effect of actuation of the inside release control by software control is to shift the release coupling lever
[0093] In the lock of FIGS.
[0094] In the closed position of the lock, and where locking has been released, the mechanical coupling of the lock is disabled. In other words, the mechanical linkages between the inside release control and pawl
[0095] Another problem with state-of-the-art locks is that of diversity. Locks on the left and right hand doors are generally symmetric, in view of the spatial constraints on the position of the lock in the door and the corresponding engaging means on the vehicle. Further, the child-proof feature is frequently only provided on the rear doors, while a key cylinder is only provided on the front doors. Finally, in state-of-the-art electromechanical or mechanical locks, the mechanical linkages between the lock and the external and inside release controls are adapted to each model of door. Thus, current practice is for the same vehicle to carry four models of lock for vehicles of a given range. It may be necessary to provide a lock module model comprising the lock and mechanical linkages to the inside or external release controls and if appropriate the handles or the like themselves for each door of each vehicle. This diversity of models complicates manufacture and is a source of additional costs.
[0096] The lock described here produces a solution to this problem of diversity. Locks designed according to this invention allow low strength parts to be used for the linkages between the external and inside release controls, of a length greater than the shortest distance between the lock and the control. Thus, it is possible, for a given door, to choose the system of linkages so that the lock module can be adapted to all the vehicles in the range. For this, it is sufficient to dimension the system of linkages so that the module can be mounted on the vehicle when there is the greatest distance between the controls and the lock. This ensures the module can be mounted on all the doors of all the other vehicles in the range. The greater length needed for the system of linkages not being a problem.
[0097] Further, it will be understood from the above description that the enabling and disenabling functions can be implemented by software without it being necessary for the lock itself to have particular mechanical elements, notably for the child-proof feature and the override. Similarly, the presence of a key cylinder on a door does not require any particular mechanical part to be present on the lock. Thus, the same lock can be used for the front and rear doors.
[0098] This lock allows a module to be provided that can be used on the front and rear doors of one vehicle or different vehicles. If symmetrical locks are required for the left-hand and right-hand doors, two modules are sufficient to equip all vehicles of a range. This lock consequently provides a response to the problem of diversity.
[0099] FIGS.
[0100] Unlike the lock shown in
[0101] Further, this lock has no external door release cable or rod system
[0102] In the state shown in
[0103]
[0104]
[0105]
[0106]
[0107] In
[0108] As was explained above, the mechanical linkages between the inside release control and the mechanical mechanism are designed to be selectively enabled in and disabled. This is shown symbolically in
[0109] The dashed lines in
[0110] The lock operates as follows. Opening the lock via the external release control
[0111] Release of the lock from the inside is a mechanical operation. In the locked state, security locked state or with the child-proof feature activated, security locking release finger
[0112] The fact of lowering the security locking release finger
[0113] Locking of the lock is a software operation, as is release of locking. Security locking of the lock is obtained by raising security locking release finger
[0114] Like in the example of FIGS.
[0115] It is advantageous, in the case of the lock in
[0116] Alternatively to what was described with reference to
[0117] Another alternative is to provide electrically-assisted release from the inside release control. In this case, when locking is released in the absence of security locking or the child-proof feature, security locking release finger
[0118] Obviously, the invention is not limited to the embodiments described by way of example. In particular, the shape of the various parts providing electrical or mechanical release of the lock such as the pawl
[0119] We have described a configuration with three switches providing the various functions of enabling and disenabling release of the lock. It is advantageous for the standby circuit controlling operation of standby motor
[0120] The various circuits or software for controlling the lock have not been described in detail. The various circuits can be implemented by those skilled in the art using components known in this technical field.