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[0002] Cleaning compositions intended for general and specific uses are well known in the art. Such compositions will normally comprise one or more surfactants, solvents thickening agents, abrasive particles, bleaching agents, disinfectant/antibacterial agents, perfumes, preservatives and colouring agents. Although these compositions are effective at removing soils, inevitably resoiling occurs after cleaning and thus recleaning is required.
[0003] A means to reduce the frequency of cleaning and recleaning would thus be advantageous. In addition it would be beneficial if one could reduce the rate of accumulation of surface soils in the first instance. The present invention seeks to address these problems.
[0004] The photocatalysed degradation of organic environmental pollutants in the presence of a semiconductor such as titanium dioxide or zinc oxide is well known (Ollis et al, Environ. Sci. and Technol., 12 (1991) 1522; Heller Am. Chem. Res. 28 (1995), 503). However, the chemical characteristics of these semiconductors necessitate excitation of these metals in the ultraviolet region of the spectrum in order for the degradation of the pollutants to occur. This requirement therefore makes the use of photocatalysed degradation of soils on surfaces within a residential environment both potentially hazardous and impractical.
[0005] The present inventors have found, however, that the use of a sensitising agent in addition to the light absorbing material reduces the amount of energy required to be absorbed by said light absorber in order for charge separation to take place, and subsequently for the photocatalysed degradation of surface soils to occur. The present inventors have found that ambient light, for example sunlight or artificial light is sufficient in the presence of a sensitising agent and a light absorbing material to induce such a degradation.
[0006] The present inventors have found, in addition, that the use of highly conjugated heterocyclic complexes such as polypyridine, macrocycle or phthalocyanines with various centrally coordinated atoms such as Ru, Fe and Si can be used to sensitise a light absorbing agent (such as titanium dioxide or zinc oxide) not only when the light absorbing agent is coated onto a surface, but also when the agent is in solution. This makes the use of a light absorbing agent in conjunction with certain metal complexes in solution ideally suited for applying to a surface to provide a residue which will photocatalyse the decomposition of surface soils, and will also reduce the rate of accumulation of soils.
[0007] Previously, the photosensitisation of nanocrystalline titanium dioxide (TiO2) films by polyimide bearing pendant substituted-Ru (bpy)3+2 groups has been reported (Osora et al, J. Photochem. Photobiol. B: Biol. 43 (1998) 232). In this study it was found that these photosensitised complexes could degrade methylene blue.
[0008] Additionally, the use of metal complexes as photosensitisers in electrochemical cells is well established (Kalyanasundaram et al. Photo. Sens. And Photocat Using Inorg. And Organomet. Comps, 247-271). Now the use of particulate semiconductors such as TiO2 with sensitisers is resulting in the development of a new class of solar cell (Graetzel et al, Nature, 1991, v353, 737).
[0009] Graetzel et al (JACS V107, (1985), 2988 showed that tris(2,2′-bipyridyl-4,4′-dicarboxylate) ruthenium (II) dichloride is a superior sensitising agent for charge injection into titania at acid pH compared to tris(2,2′-bipridyl) ruthenium (II) dichloride due to the former having carboxylate anions capable of binding with titania under acid conditions. In this same work it was also shown that the sensitising properties of tris(2,2′-bipridyl) ruthenium (II) dichloride improve at pH 7 compared with lower pH.
[0010] Bendig et al (J Photochem Photobiology A: Chemistry 108 (1997) 89), describe the sensitised photocatalytic oxidation of herbicides using tris(2,2′-bipyridyl-4,4′-dicarboxylate) ruthenium (II) dichloride, tris(2,2′-bipridyl) ruthenium (II) dichloride and a methylated form of the latter. Bendig et al showed that only tris(2,2′-bipyridyl-4,4′-dicarboxylate) ruthenium (II) dichloride is active under acid conditions (pH 3) under their experimental conditions, and the authors presented data showing that tris(2,2′-bipyridyl-4,4′-dicarboxylate) ruthenium (II) dichloride desorbs progressively as the pH is raised whereas tris(2,2′-bipridyl) ruthenium (II) dichloride is more strongly absorbed with increasing pH. The authors explain the results on the basis that titania has a point of zero charge (PZC) such that the surface is positively charged below approximately pH6 and negatively charged at higher pH. Accordingly, under acid conditions sensitising agents carrying a negatively charged group can bind via electrostatic interaction, whereas positively charged groups will tend to be repelled. Conversely, at pH greater than the PZC value for titania, molecular moieties with positively charged groups will tend to bind more strongly with the TiO
[0011] It follows therefore, that for sensitisation to be most effective at a particular working pH, on semiconductors such as titania, zinc oxide, tin oxide etc, charged groups of the appropriate sign should be present on the absorbing sensitiser-molecule to promote binding. Thus for application at pH conditions where the semiconductor material has an excess negative charge, a sensitising molecule should preferably have a positively charged group or groups in its structure.
[0012] In the first aspect, the present invention provides a composition comprising a photocatalyst and a metal complex sensitiser comprising a ligand with a conjugated π system which absorbs light substantially in the visible and/or the infrared region of the spectrum, effective to deposit a functional residue of said composition on a surface.
[0013] The term ‘functional residue’, in the context of the present invention means a residue or layer of photocatalytic composition provided on a surface whereby soils deposited on the residue or layer or soils which are present on the surface prior to the deposition of the residue or layer are subject to a photocatalytic or other photochemical oxidation, reduction, free radical or other photochemical reaction effective to substantially break down, or otherwise decompose the soil. In effect, the cleaning process continues after the conventional act of soil removal is completed. In addition, these reactions may also provide an ongoing antibacterial effect that continues after the physical cleaning process has been completed. Finally, if a functional residue of photocatalytic material is applied to a substantially clean or sterile surface then the rate of accumulation of soils on the surface will be reduced.
[0014] The term photocatalytic agent in the context of the present invention refers to an agent that has a favourable combination of electronic structure, light absorption properties, charge transport characteristics and excited-state lifetimes. Primary light absorbers for photocatalysis include but are not limited to semiconductor materials.
[0015] One model of dye sensitisation of the semi-conductor titanium dioxide, suggests that surface adsorbed dye molecules (sensitising agents) absorb visible light and inject electrons into the conduction band thus:
[0016] The conduction band electrons may then reduce oxygen to reactive species such as .OH radicals, which can rapidly attack organic molecules, i.e.
[0017] Alternatively or simultaneously D.+ may oxidise organic molecules. In this invention it will be understood by those skilled in the art that the sensitising agent is working in a catalytic manner i.e it is not significantly altered itself during the photocatalytic cleaning process, and is therefore active over a long period of time.
[0018] Suitable photocatalytic agents include but are not limited to titanium dioxide (in the form of anatase and/or rutile and/or brookite), zinc oxide, tin oxide, cadmium sulphide, tungsten trioxide and molybdenum trioxide. Alternatively, combinations of two or more of these agents may be used. In a preferred embodiment the agent is titanium dioxide.
[0019] In the present invention, the photocatalytic composition further comprises a metal complex sensitiser. The central atom of such sensitisers can be but is not limited to ruthenium, platinum, palladium, iridium, rhodium, osmium, rhenium, iron or copper, titanium or zinc. In one embodiment suitable sensitising agents include but are not limited to heterocyclic complexes which contain polypyridine, macrocyclic or phthalocyanine ligands and optionally other ligand types wherein at least one of the nitrogen groups is displaced by other donor groups. In a preferred embodiment of the invention the complex is any one or more of ruthenium II, III or IV or mixed oxidation state chelating complexes containing nitrogen donor atoms or a ruthenium(II), (III), (IV) or a mixed oxidation state polypyridine complex.
[0020] In a further embodiment the sensitising agent includes any one or more of the following groups: terpyridyls, bipyridyls, phthalocyanines, phorphyrins, tetra-aza-annulenes, pyrazines, phenanthrolines and derivatives thereof and compounds with substantially similar nitrogen based ring systems.
[0021] These groups may be derivatised to produce compounds containing positively-charged binding sites suitable for attachment to semiconductors. Thus the sensitisng agent may further include any one or more of R
[0022] In this way sensitising agents are specifically designed wherein the molecular structure functions in combination with semiconductors where the desired operating condition is such that the un-coated semiconductor surface presents adsorption sites with a negative charge. This will occur for instance where the composition containing said agent is of alkaline pH.
[0023] On one embodiment the sensitising agent may include a terpyridal group of general formula I shown below:
[0024] Where at least one of R1, R2 and R3 are positively charged groups which has the general formula II shown below:
[0025] Where R5-R7 are any one or more of the following groups: hydrogen, halogen, amine, alkyl, aryl, arylalkyl, alkoxy, heterocyclic groups, or derivatives thereof, including acid and ester derivatives, any of which may be branched or unbranched, substituted or unsubstituted,
[0026] Alternatively, or in addition the sensitising agent may include a bipyridyl group having the general formula III shown below:
[0027] Where R8 and R9 can be the same or different and is any one or more of the following groups: hydrogen, halogen, amine, alkyl, aryl, arylalkyl, alkoxy, heterocyclic groups, or derivatives thereof, including acid and ester derivatives, any of which may be branched or unbranched, substituted or unsubstituted,
[0028] R2 may be the same or different from R3 and is any one or more of the following groups: hydrogen, halogen, amine, alkyl, aryl, arylalkyl, alkoxy, heterocyclic groups, or derivatives thereof, including acid and ester derivatives, any of which may be branched or unbranched, substituted or unsubstituted,
[0029] Alternatively, or in addition sensitising agents of the present invention may include phtalocyanines of general formula IV below:
[0030] Where each R group may be the same or different and is any one or more of the following groups: hydrogen, halogen, amine, alkyl, aryl, arylalkyl, alkoxy, heterocyclic groups, or derivatives thereof, including acid and ester derivatives, any of which may be branched or unbranched, substituted or unsubstituted,.
[0031] Alternatively, or in addition sensitising agents may include tetra-aza-annulenes (TADAs) of general formula V shown below.
[0032] R1-R4 may be the same or different and is any one or more of the following groups: hydrogen, halogen, amine, alkyl, aryl, arylalkyl, alkoxy, heterocyclic groups, or derivatives thereof, including acid and ester derivatives, any of which may be branched or unbranched, substituted or unsubstituted,.
[0033] Alternatively, or in addition the bipyridyl compounds tris(2,2′-bipyridyl-4,4′-dicarboxylate) ruthenium (II) dichloride and tris(2,2′-bipridyl) ruthenium (II) dichloride can be dimerised using pyrazine derivitives such as pyrazine, pyrimidine and 4,4′-bipyridyl linking ligands using procedures well known in the art. Again as previously discussed these will be most suitable for use in operating conditions such that the un-coated semiconductor presents absorption sites with a negative charge
[0034] Compositions of the present invention will most preferably be in the form of a liquid. They may also be in the form of an emulsion, suspension, or in particulate form. Preferably, the light absorbing agent will comprise no more than 50% w/v of the photocatalytic composition, more preferably the light absorbing agent will comprise no more than 10% w/v of the photocatalytic composition. More preferably still the light absorbing agent will comprise no more than 1% w/v of the photocatalytic composition. Yet more preferably the light absorbing agent will comprise no more than 0.1% w/v of the photocatalytic composition. Preferably the sensitising agent will comprise no more than 1% w/v of the photocatalytic composition. More preferably the sensitising agent will comprise no more than 0.1% w/v of the photocatalytic composition.
[0035] The compositions of the present invention are effective at a whole range of pH values from 1 to 14. For compositions comprising sensitising agents of the present invention which contain polypyridine, macrocyclic or phthalocyanine ligands and optionally other ligand types wherein at least one of the nitrogen groups is displaced by other donor groups, in particular any one or more of: sensitising agent is ruthenium II, III or IV or mixed oxidation state chelating complexes containing nitrogen donor atoms, or a ruthenium(II), (III), (IV) or a mixed oxidation state polypyridine complex, then these compounds perform most effectively at pHs corresponding to a positive charged surface-state of the semiconductor component e.g for titania this corresponds to a pH of less than 7. Thus in a preferred embodiment of this aspect of the invention a composition comprising sensitising agents described above and also titania preferably has a pH of less than 7, even more preferably of less than 6, more preferably still of less than 5.
[0036] For compositions comprising a sensitising agent according to the present invention which includes any one or more of the following groups: terpyridyl, bipyridyls, phthalocyanines, phorphyrins, tetra-aza-annulenes, pyrazines, phenanthralines and derivitives thereof and compounds with substantially similar nitrogen based ring systems, and may further include any one or more of R
[0037] It is also the case that even where the semiconductor component has a surface-excess of positive charge at a particular pH, negatively charged sites for binding positively charged sensitising agents may well be present so that both-charge types of sensitiser may effectively be used. Similarly, for systems where mixed semiconductor components e.g. titania with zinc oxide, are used both charge types of sensitising agents may be employed.
[0038] In a further aspect the present invention provides a sensitising agent which includes any one or more of the following groups: terpyridyl, bipyridyl, phthalocyanine, phorphyrins, tetra-aza-annulenes, pyrazines, phenanthrolines and derivatives thereof and compounds with substantially similar nitrogen based ring systems
[0039] The sensitising agents listed above further includes any one or more of R
[0040] In yet a further aspect, the present invention provides the use of a sensitising agent according to the present invention for the sensitisation of a light absorbing agent on a surface such that soils present on the surface are substantially broken down and/or the rate of accumulation of such soils on a surface is significantly diminished.
[0041] The term ‘the rate of accumulation of soils is significantly diminished’ in the context of the present invention means that the rate is significantly diminished as compared with a similar sample in which no sensitising agent has been applied.
[0042] The photocatalytically active composition, may be doped with an additional element which has the effect of reducing the energy required to promote an electron of the photochemically active material to the conductance band. Suitable doping agents may include but are not limited to platinum, palladium, cobalt, silver, copper, nickel or iron, tungsten, chromium. These may be present as the metals themselves, and/or as complexes and/or compounds thereof.
[0043] Compositions of the present invention may further include a wetting agent which may be any one or more of the following: Igepal® CA-520 [polyoxyethylene(5) isooctylphenyl ether], Igepal® CA-630 [(octylphenoxy)polyethoxyethanol], Igepal® CA-730 [polyoxyethylene(12) isooctylphenyl ether]. Preferably the concentration used will be between 0.5-5.0 wt %, even more preferably between 0.5 and 3 wt %, more preferably still between 0.5 and 2.0 wt %.
[0044] The photocatalytic compositions and/or sensitising agents of the present invention can be used in conjunction with those conventional ingredients of cleaning materials known to those skilled in the art. These may include but are not limited to water, anionic, non-ionic or amphoteric surfactants. Grease cutting, surfactant synergistic or other solvents may also be included as may antibacterial agents, suspending agents, colourants, perfumes, thickeners, preservatives and so on. Some or all of the ingredients may be of high volatility whereby a residue of photochemically active material can be left behind on a surface in a controlled manner.
[0045] The sensitising agent, or compositions according to the present invention may be applied to the surface in any appropriate form such as, for example, a liquid, cream, mousse, emulsion, microemulsion or gel form and may be dispensed either directly from the bottle or by means of for example an aerosol, pump action dispenser. These means will be known to those in the art.
[0046] One skilled in the art will appreciate that generally the compositions and/or sensitising agent according to the present invention once deposited on the surface should be substantially imperceptible to the user. This may be achieved by using materials, agents and compositions with a microscopic particle size. The microscopic particle size also aids in achieving a uniform dispersion throughout the materials and/or compositions thus maximising the efficiency of the photochemical reaction. Preferably the particle size is less than 100 nm, more preferably the particle size is less than 50 nm and more preferably still it is less than 20 nm
[0047] In some circumstances one skilled in the art will appreciate the need for the photocatalytic composition and/or sensitising agent to possess larger particle sizes.
[0048] The invention will now be described with reference to the following examples in which are in no way limiting of the invention, and in which:
[0049]
[0050] ♦ represents sensitised TiO2+0.1 ml Gentian Violet dye (GV) at T=0 mins, ▪ Sensitised TiO2+0.1 ml GV T=30 mins, ▴ Sensitised TiO2+0.1 ml GV T=1 hour, X Sensitised TiO2+0.1 ml GV T=2 hours, - Sensitised TiO2+0.1 ml GV T=3 hours, Sensitised TiO2+0.1 ml GV T=4 hours.
[0051]
[0052] ♦ represents the activity of sensitised TiO2 at pH 3.28, ▪ Activity of sensitised TiO2 at pH 2.08, ▴ Activity of sensitised TiO2 at pH 2.72, X Activity of sensitised TiO2 at pH 4.02.
[0053]
[0054] ♦ represents the activity of sensitised TiO2 at pH 2.00, ▪ Activity of sensitised TiO2 at pH 2.64, ▴ Activity of sensitised TiO2 at pH 4.12, X Activity of sensitised TiO2 at pH 3.39, * Activity of sensitised TiO2 at pH 5.00, Activity of sensitised TiO2 at pH 5.98.
[0055]
[0056] ♦ represents the activity of sensitised TiO2 at pH 4.1, ▪ Activity of sensitised TiO2 at pH 3.2, ▴ Activity of sensitised TiO2 at pH 2.7, X Activity of sensitised TiO2 at pH 2.1, * Activity of sensitised TiO2 at pH 5.2, Activity of sensitised TiO2 at pH 6.0, - Activity of sensitised TiO2 at pH 6.5-7.0.
[0057]
[0058] ♦ represents the activity of sensitised TiO2 at pH 2.74, ▪ Activity of sensitised TiO2 at pH 2.12, ▴ Activity of sensitised TiO2 at pH 3.38, X Activity of sensitised TiO2 at pH 4.00.
[0059]
[0060] ♦ represents the activity of sensitised solution (1) at pH 6.7, ▪ Activity of sensitised TiO2 at pH 5.2, ▴ Activity of sensitised TiO2 at pH 8.8.
[0061]
[0062] ♦ represents the ratio: TiO2:Ru:1:6, ▪ Ratio: TiO2:Ru:1:4, ▴ Ratio: TiO2:Ru:1:2.
[0063] In the following examples OHP represents overhead projector, GV stands for Gentian Violet dye.
[0064] A nanocrystalline titanium dioxide sol was applied to the surface of a previously cleaned glass microscope slide by spin coating 0.5 ml of the titanium dioxide sol at 1500 rpm for 30 seconds. The glass slide was then fired at 450° C. for 30 minutes. Once cool the process was repeated two further times to give 3 coats of the nanocrystalline titanium dioxide. The slide was then immersed in an aqueous 1×10
[0065] One each of the sensitised and un-sensitised slides was kept in total darkness. The other two slides were placed on top of an overhead projector fitted with two 24V 250 W tungsten halogen bulbs. Decolourisation of the purple colour was monitored as the Gentian Violet was decomposed photocatalytically. Within 50 minutes there was a noticeable difference between the colour of the sensitised and un-sensitised slides particularly when compared to the controls stored in the dark. On the slide with the sensitised titanium dioxide the Gentian Violet was decomposing and hence the purple colour fading. This continued until there was no purple colour left. Decomposition of the Gentian Violet did also occur on the un-sensitised slide but at a significantly slower rate.
[0066] A nanocrystalline titanium dioxide sol thickened with methylcellulose was screen printed on to a series of cleaned glass microscope slides. The printed titanium dioxide films were then fired at 450° C. for 30 minutes. Half of the slides were then immersed in an aqueous 1×10
[0067] To 1.0 ml of a nanocrystalline titanium dioxide solution, 4.0 ml of a 3.4×10
[0068] Kormann Method. (C. Kormann D. W. Bahnemann, M. R. Hoffmann, J. Phys. Chem., 1988, 92, 5196)
[0069] TiCl
[0070] Method According to GB 1 412 937
[0071] An aqueous TiCl
[0072] Isopropoxide Route.
[0073] Titanium-isopropoxide (Aldrich, 400 ml, 97%) was added rapidly to a beaker containing de-ionised water (1 L). The precipitated TiO
[0074] Synthesis of Tris(2,2′-dipyridyl-4,4′-dicarboxylate)ruthenium(II)(dic hloride)
[0075] RuCl
[0076] Activity Test
[0077] A mixture of TiO
[0078] In order to get quantitative data a UV/Visible spectrum was taken at different times. The results are shown in
[0079] Effect of Different Steps of a Preparation, Effect of Peptisation and pH Effect.
[0080] The “activity” has been tested at different stages of the preparation of the TiO
[0081] The details of the different preparations as well as the activity test are summarised in Example 4 and 6.
TABLE 1 Effect of peptisation on activity. Time to TiO Temp of Time for Particle size decolourise Code Ti Source Preparation Peptisation Peptisation (nm) 0.05 ml GV Sol A TiCl Prepared as 60-65 C. for 99% after 22.5 30 min per example 1 30 mins 48 hours of GB 1412 937 (Woodhead) Sol B Ti isopropoxide Isopropoxide Ambient 99% after 7 20.7 90 min route days Sol C Ti isopropoxide Isopropoxide 60 C. for * 95% after 7 34.5 40 min route 30 mins days Sol D Ti isopropoxide Isopropoxide 70 C. for 30 min 95.4 55 min route 30 mins Sol E TiCl Prepared as Ambient 99% after 7 20.3 60 min per example 1 days of GB 1412 937 (Woodhead)
[0082] The pH of the sensitised sol (TiO
TABLE 2 Effect of different steps of the process on activity. pH of the Time to decolourise Steps of the process sensitised sol 0.08 ml Gentian Violet Before dialysis 1.85 2 h 45 min After dialysis 2.95 2 h 20 min Sol dried using rotary- 3.16 4 h 40 min evaporator then re-suspended Sol dried using freeze-drier 3.08 2 h 45 min mixture then resuspended* still purple.
[0083] The results indicate that the activity may be related to pH.
[0084] The Effect of pH on Activity of Various Sols
[0085] Four different sols have been tested at pH ranging from 2 to 7. They are:
[0086] (Sol 1) Hydrolysis of TiCl
[0087] (Sol 2) Hydrolysis of TiCl
[0088] (Sol 3) Precipitation of titanium-isopropoxide followed by peptisation with nitric acid. The pH of the sol was adjusted with HNO
[0089] (Sol 4) Precipitation of TiCl
[0090] This experiment was carried out over a 2 hour period. All sols were prepared at 1 g/L and the amount of Gentian Violet (0.08 ml, 0.03 wt/v %) was kept the same for each type of sol. Most of the sensitised sols had a precipitate or were precipitating. However, the systems were still working even in presence of a precipitate. The “activity” was reduced with an increase of pH. The results are summarised in Table 3.
[0091] A mixture of TiO
TABLE 3 pH effect on the activity of different type of sols. pH of Sol sensitised Time to decolourise Activity preparation sols 0.08 ml Gentian Violet rank 1 2.08 The mixture was nearly yellow High and clear after 2 hours. 2.72 The mixture was orange-pink with Medium a slight precipitate after 2 hours. 3.28 The mixture was still purple with Low a precipitate after 2 hours. 4.02 The mixture was orange-pink with Medium a precipitate after 2 hours. 2 2.00 The mixture was green-yellow with High no real precipitate after 2 hours. 2.64 The mixture was orange-pink with Medium a precipitate after 2 hours. 3.39 The mixture was orange-pink with Medium a precipitate after 2 hours. 4.12 The mixture was orange-pink with medium a precipitate after 2 hours. 5.00 The mixture was purple with Low a precipitate after 2 hours. 5.98 The mixture was purple with Low a precipitate after 2 hours. 3 2.1 The mixture was yellow with High a precipitate after 25 minutes. 2.7 The mixture was yellow with High a precipitate after 35 minutes. 3.2 The mixture was yellow with High a precipitate after 1 h 30 min 4.1 The mixture was yellow with High a precipitate after 2 hours. 5.2 The mixture was yellow with High a precipitate after 2 hours. 6.0 The mixture was orange-pink with Medium a precipitate after 2 hours. 7.6 The mixture was purple with Low a precipitate after 2 hours. 4 2.12 The mixture was yellow after High 30 minutes. 2.74 The mixture was yellow with High a precipitate after 25 minutes. 3.38 The mixture was yellow with High a precipitate after 1 h 30 min. 4.00 The mixture was yellow with High a precipitate after 2 hours.
[0092] The results are also shown in Figure,
[0093] Addition of Stabilisers
[0094] Buffer solutions were obtained by diluting the powder buffer (BDH chemicals) into the required amount of de-ionised water. Attempts to stabilise TiO
TABLE 4 Buffer solutions addition effect. No Sols Particle solutions Compositions pH size (nm) Observations 1 2 ml buffer pH7 6.8 208 nm Cloudy. No apparent 10 ml water precipitate. 9-10 mg TiO 2 2 ml buffer pH7 6.9 120 nm Cloudy. No apparent 8 ml water precipitate. 9-10 mg TiO 3 1 ml buffer pH7 6.5 121 nm Cloudy. No apparent 10 ml water precipitate. 9-10 mg TiO 4 1 ml buffer pH7 5.2 189 nm Cloudy. No apparent 9 ml water precipitate. 9-10 mg TiO 5 0.5 ml buffer pH7 5.2 Cloudy. A precipitate 9.5 ml water was observed after 1 h 9-10 mg TiO 30 min. 6 1 ml buffer pH9.2 8.2 Cloudy. 10 ml water 9-10 mg TiO 7 2 ml buffer pH9.2 8.8 Cloudy. 10 ml water 9-10 mg TiO
[0095] Solutions (1) and (4) were found to be cloudier than solutions (2) and (3). The particle size was higher for (1) and (4) this may correspond to the cloudiness of the solutions. After 24 hours, a slight precipitate was observed in solutions (1) and (4).
[0096] Attempts were made to increase pH with sodium hydroxide solutions failed. Addition of acetylacetonate to a TiO
[0097] The activity was tested for the sensitised solution (1), sensitised TiO
[0098] Poly(vinyl alcohol) (PVA) was tested as a potential stabiliser for TiO
[0099] The activity of a sensitised sol containing PVA at pH around 3 and 7 was tested. The results show that PVA and an increase in pH slowed down the activity.
[0100] TiO
[0101] The ratio TiO
[0102] The target dye gentian violet (0.05 ml, 0.03 wt/v %) was decolourised within 3 hours in 1:6 TiO
[0103] Light Source Effect.
[0104] A mixture of TiO
[0105] The results are shown in
[0106] A range of dyes have been tested as potential sensitising agent. They include: copper or iron complexes containing sulfonated phtalocyanine ligands, silicon complex containing phtalocyanine ligand and ruthenium complexes containing bipyridyl or functionalised bipyridyl complexes (e.g: carboxylate, phosphonate) ligands and anions (e.g.: Cl, NCS) and rose bengal.
[0107] A mixture of TiO
[0108] Activity of Different TiO
[0109] Several TiO
TABLE 5 Activity of different sols. Time required to decolourise 0.08 ml TiO of gentian violet (0.03 wt/v %) Kormann method >4 hours J. Woodhead Patent 1 h 30 mins Isopropoxide route 1 h 30 mins Millennium sol in acidic medium 15 mins
[0110] Activity of Different Sols in Basic Medium.
[0111] The TiO
[0112] Basic System no PVA.
[0113] A mixture of TiO2 sol (isopropoxide route, 10 ml, 1 g/L) and tris(2,2′-dipyridyl-4,4′-dicarboxylate)ruthenium(II)(dic
hloride) (40 ml, 3.4×10
[0114] Basic System with PVA (1).
[0115] A mixture of TiO
[0116] Basic System with PVA (2).
[0117] A mixture of TiO2 sol containing PVA (10 ml) and tris(2,2′-dipyridyl-4,4′-dicarboxylate)ruthenium(II)(dic
hloride) (40 ml, c=3.4×10
[0118] Millennium Basic System.
[0119] A mixture of Millennium TiO
[0120] Addition of gentian violet (0.05 ml, 0.03 wt/v %) produced a purple colour in all systems. A UV/Visible spectrum was taken at this stage. The vial containing the mixtures were placed onto an overhead projector (2 cm height from the glass, in order to reduce heat). UV/Visible spectra were used to observe the colour change over a period of time. The results are summarised in table 6.
TABLE 6 Activity of TiO Time required to decolourise TiO 0.08 ml of gentian violet Remarks Isopropoxide route no PVA >4 hours Only stable for a short period of time. Isopropoxide route with PVA >4 hours PVA helped stabilised (1) the system. Isopropoxide route with PVA >4 hours PVA helped stabilised (2) the system. Millennium in basic medium 1 hr 10 min Stable sol. No need to add any surfactant.
[0121] A solution containing a TiO2 sol (Millennium TiO2 sol in basic medium, 10 g/L, 5.0 ml), tris(2,2′-bipyridyl-4,4′-dicarboxylate)ruthenium(II)(dic
hloride) (1.8 ml, 3.4×10
[0122] Thin films of these solutions were prepared by spin coating 0.1 ml of these solutions at 100 to 500 rpm on a clean glass microscope slide for 80 seconds. The film was dried using a hot air gun and the process repeated to give a total of 2 coats on the microscope slide. A second slide was then prepared in exactly the same way. All slides were then immersed into a solution of 0.3% Gentian Violet in 20% ethanol for 5 minutes. The slides were removed, rinsed with water to remove any excess stain and allowed to air dry. One slide was kept in total darkness and the second was placed onto an overhead projector (Model Ensign. Lamp: 24V-250 W-3860 lux). The purple colour on the films faded after 3 hours 30 min. There was no change in the colour of the slide stored in darkness.
[0123] The titania sols have been characterised by TEM (transmission electron microscopy). The samples were prepared by pipetting a few drops of the sol onto holey carbon films. Gold grids were used to avoid support corrosion. The microscope used was a Philips CM20, operated at 200 kV.The results are summarised in Table 7.
TABLE 7 TEM results of different source of titania. TiO TEM results Prepared as per example 1 of GB 1412 Irregularly shaped titania crystallites mainly 937 (Woodhead) (peptised at 60° C.) anatase with a size of 10 nm. (A) Prepared as per example 1 of GB 1412 Irregularly shaped titania crystallites mainly 937 (Woodhead) (peptised at room anatase with a size of 10 nm. temperature) (B) Sensitised TiO Irregularly shaped titania crystallites mainly anatase with a size of 10 nm. Isopropoxide route (D) Sample had to be diluted. The titania crystallites were more tightly packed together. The crystallite size is very small. The particles formed self- supporting films over holes on the carbon film. Millennium sol Basic medium (E) Titania particles appeared to be much more agglomerated than samples A and C. As a result of this agglomeration, the particles formed self- supporting films over holes on the carbon film.
[0124] Activity of Stabilised Sensitised Titania Versus Titania Only.
[0125] TiO
[0126] The TiO
[0127] Sensitised TiO
[0128] The TiO
[0129] Sensitised TiO
[0130] A mixture of TiO2 sol containing PVA (10 ml) and tris(2,2′-dipyridyl-4,4′-dicarboxylate)ruthenium(II)(dic
hloride) (40 ml, c=3.4×10
[0131] A UV/Visible spectrum is taken at this stage. The vials containing the mixtures were placed onto an overhead projector (2 cm height from the glass, in order to reduce heat). UV/Visible spectra were used to observe the colour change over a period of time. TiO2 without dye has significantly slower photocatalytic activity when compared with sensitised TiO
[0132] Breakdown of 4-chlorophenol (halogenated pollutant) Using TiO2.
[0133] A microscope slide containing a thin film of sensitised TiO
[0134] Demonstration of the Photocatalytic Nature of TiO2 in Addition to Sensitiser
[0135] A mixture of TiO
[0136] Zinc oxide was prepared according to the method outlined by Bahnemann et al, J. Phys. Chem., (1987), 91, 3789. The oxide suspension (made by stirring the ZnO solid into a sodium hydroxide solution at pH9) was then sensitised with 4,4′-dicarboxa late,tris (2,2′bibyridyl) Ru (II) dichloride according to the method outlined in previous examples. Gentian violet dye was added to both the sensitised sample and the non-sensitised control sample, and the UV/visible spectrum was recorded as a function of time under illumination with white light (5,000 lux). The results demonstrate that the absorption peak associated with Gentian Violet decreases faster with the sensitised ZnO compared to the control.
[0137] The methods described below offer general synthetic pathways to sensitising agents specifically designed to function in combination with semiconductors where the desired operating condition is such that the un-coated semiconductor surface presents a significant number of adsorption sites with a negative charge. Typical positively charged groups for use as binding sites include, but are not limited to R
[0138] Novel Dyes Based on Terpyridyl
[0139] Terpyridyl-based sensitisers with phosphonate chelating ligands (Graetzel at al, WO 95/29924) and with other ligand types (Graetzel et al, WO 94/0449) have been used in conjunction with titania in dye-sensitised solar cells. The terpyridyl group of general formula I can be synthesised with e.g. R1 as a positively charged unit. One example where R5-7 of formula II are methyl, is synthesised according to procedures where the intermediate is made by the method outlined in Recl.Trav. Chim. Pays. Bas, 1959, v78, 408. This nitrated aryl group is then changed into the terpyridyl unit by the method outlined by McWhinne et al (J Organoetallic chem.., 1968, v11, 499). The nitro group is then reduced to the amine by hydrazine hydrate under Pd/C catalysis followed by reaction with excess methyl iodide to form the quaternary nitrogen terpyridyl ligand desired.
[0140] Yet another variant of the positively charged terpyridyl molecule [described by general formula I] can be synthesised by reacting 2-acetylpyridine with 4-nitrobenzaldehyde in base followed by ring closure with ammonium acetate according to methods outlined by E Constable et al (J Chem Soc Dalton Trans, 1992, 2947), followed by reduction of the nitro group to the amine and quaternisation as described previously to form a compound described by formula I with R2 and R 3 as hydrogen and R1 as
[0141] Yet another general preparative method for a terpyridal group of general formula I is based on derivatising the structure below (Potts et al, JACS 1987, v109, 3961) by oxidising it to the carboxylic acid by e.g. the methodology outlined by Dodd et al (Synthesis (1993), V3, 295). Amination of the carboxylate is then carried out by standard procedures outlined in e.g. Chem Rev. (1981) V81, p589.
[0142] Bipyridyls
[0143] The synthesis of a compound of general formula III with R8,9=NH2 is described in (JACS 1958, V80, 2745) and (J Chem Soc Perkin Trans 2, 1996, 613) and a compound of formula III can be quarternised by the preceding methods outlined for terpyridyls.
[0144] Phthalocyanines
[0145] Phthalocyanine dyes can be synthesised with amine nitrogen groups by e.g. Buchwald ammination of halide precursors to produce outer-ring derivatives such as (J Org Chem 2000, V65, 1158), the amine groups of which are then quarternised.
[0146] Tetra-aza-annulenes (TADAs)
[0147] TADAs of the general formula V can be derivatised at R1, R2, R3, and R4 by the general methods outlined above.
[0148] Dimers
[0149] The bipyridyl compounds tris(2,2′-bipyridyl-4,4′-dicarboxylate) ruthenium (II) dichloride and tris(2,2′-bipridyl) ruthenium (II) dichloride can be dimerised using pyrazine derivatives such as pyrazine, pyrimidine and 4,4′-bipyridyl linking ligands according to procedures detailed in (E A Seddon & K R Seddon, The Chemistry of Ruthenium, Elsevier, New York 1984, p 436).