DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0038] Referring to the drawings, preferred embodiments of a projector device according to the present invention is now explained in detail.
[0039] The projector device 10 , embodying the present invention, shown in FIG. 3 , includes a lamp 11 , as a light source for radiating illuminated light and, looking from the lamp sequentially along the optical path, a main condenser 12 , a field lens 13 , a pre-polarizing plate 14 , a diffraction prism 15 , a reflection type liquid crystal panel 16 and a projection lens 17 .
[0040] The lamp 11 includes a light emitting element 11 a, emitting white light, and a reflector 11 b for reflecting the light emitted by the light emitting element 11 a. As the light emitting element 11 a of the lamp 11 , a high-pressure mercury lamp, a halogen lamp, a metal halide lamp or a xenon lamp, is used. As the reflector 11 b of the lamp 11 , a concave mirror is used. Such a mirror is preferred which has a mirror surface of high perimetrical efficiency. For example, the reflector is of a symmetrical rotation, such as a paraboloid revolution or a spheroidal revolution.
[0041] The main condenser 12 is made up by a convex lens for condensing the illuminated light radiated from the lamp 11 .
[0042] The field lens 13 is formed by a convex lens which is arranged so that the illuminated light transmitted through the main condenser 12 is condensed and so that the light beam by the illuminated light is modulated by a reflection type liquid crystal panel 16 and output through the projection lens 17 .
[0043] The pre-polarizing plate 14 is a polarizing plate adapted for transmitting only a preset polarized component of the illuminated light transmitted through field lens 13 , such as S-polarized component.
[0044] The diffraction prism 15 is adapted for transmitting or reflecting the illuminated light, transmitted through the pre-polarizing plate 14 , for separation, depending on the polarized light component transmitted through the pre-polarizing plate 14 . For example, the diffraction prism 15 transmits the P-polarized light, while reflecting the S-polarized light on a reflection plane 15 a which is inclined 45° relative to the optical path to deflect the light proceeding direction by 90°.
[0045] In the diffraction prism 15 , the light transmitted through the pre-polarizing plate 14 is separated into light transmitted through the diffraction prism 15 and proceeding straightforward and into light reflected on a reflecting surface 15 a and deflected 90° in its proceeding direction.
[0046] The projector device 10 includes the reflection type liquid crystal panel 16 along the proceeding direction of the illuminated light reflected on the reflecting surface 15 a of the diffraction prism 15 .
[0047] The reflection type liquid crystal panel 16 is fed with picture signals to display a pattern corresponding to the picture signals. Thus, when supplied with the illuminated light, as incident light, the reflection type liquid crystal panel 16 modulates and reflects this illuminated light. This reflection type liquid crystal panel 16 is a liquid crystal panel, having sealed therein liquid crystal molecules, and which is able to modulate light from pixel to pixel.
[0048] With the diffraction prism 15 , the reflected light, modulated by the reflection type liquid crystal panel 16 , is transmitted through the reflecting surface 15 a to proceed straightforward.
[0049] The projector device 10 also includes a projection lens 17 along the proceeding direction of the reflected light transmitted through the reflecting surface 15 a of the diffraction prism 15 and modulated by the reflection type liquid crystal panel 16 .
[0050] The projection lens 17 is a lens adapted for projecting the reflected light transmitted through the reflecting surface 15 a of the diffraction prism 15 and which is modulated by the reflection type liquid crystal panel 16 , to an enlarged scale. The projection lens 17 is adapted for projecting an image on a screen, not shown.
[0051] The structure of the diffraction prism 15 is hereinafter explained.
[0052] Referring to FIG. 4 , the diffraction prism 15 includes a diffraction grid 21 , adapted for diffracting the incident light, a pair of diffraction grid substrates 22 , arranged on both sides of the diffraction grid 21 , and a pair of prism substrates 24 , bonded to the surfaces of the diffraction grid substrates 22 facing the diffraction grid 21 via adhesive layers 23 .
[0053] The diffraction grid 21 is formed of metal, such as aluminum, substantially as a grid between the paired diffraction grid substrates 22 . The material for the diffraction grid 21 is not necessarily aluminum and may also be other materials depending on the type of the optical system.
[0054] The diffraction grid substrates 22 are formed by thin flat plates of e.g., glass, and are placed on both sides of the diffraction grid 21 .
[0055] The adhesive layer 23 is a soft type adhesive and may, for example, be a UV adhesive exhibiting rubber-like performance or a silicon adhesive exhibiting rubberlike performance. The adhesive layers 23 are provided on the surfaces of the diffraction grid substrates 22 facing the diffraction grid 21 of the diffraction grid substrates 22 .
[0056] The prism substrates 24 are formed of vitreous materials, such as quartz exhibiting only low birefringence or a vitreous material such as SF57 manufactured by Shot Inc. Each prism substrate 24 is a so-called corner prism having a substantially square pillar shape. In this embodiment, the prism substrate 24 is formed by a pillar having a bottom of a substantially rectangular triangular shape, with two sides of the triangle running substantially at right angles to each other, each paired diffraction grid substrate 22 being arranged at an inclined position along a lateral surface of each block member having one side of said triangle other than said two sides as an edge.
[0057] In a gap between the diffraction grid 21 and the diffraction grid substrates 22 is charged a diffraction grid medium 25 for optically connecting (coupling) the diffraction grid 21 and the diffraction grid substrates 22 . If the diffraction grid medium 25 is not charged in the gap between the diffraction grid 21 and the diffraction grid substrates 22 , this gap proves an air gap such that reflection occurs due to the difference in the refractive index on an interface between air and the diffraction grid substrates 22 to degrade the separation characteristics significantly.
[0058] The diffraction grid substrates 22 and the diffraction grid medium 25 are designed and manufactured with the refractive index approximately equal to that of the prism substrates 24 . The interface between the prism substrates 24 and the diffraction grid substrates 22 represents an optically bonded (coupled) area with the aid of the adhesive layers 23 . That is, the optically bonded diffraction grid 21 is manufactured, arranging the pitch and the height of the diffraction grid 21 formed of metal to meet the characteristics of the diffraction grid medium 25 and the diffraction grid substrates 22 , so as to get the predetermined polarized light separation characteristics.
[0059] In this diffraction prism 15 , when non-polarized light is incident thereon, the light reaches the diffraction grid 21 without undergoing internal reflection, because the respective interfaces are optically bonded, as described above. Under the influence of diffraction by this diffraction prism 15 , the S-polarized light is reflected on the reflecting surface 15 a, while the P-polarized light is transmitted through the reflecting surface 15 a, whereby the P-polarized light S-polarized light may be optimally separated from each other.
[0060] Since the diffraction prism 15 is formed by the diffraction grid 21 and the diffraction grid substrates 22 and is arranged so that the diffraction grid PBS having optimum separation characteristics at a wide angle of incidence is sandwiched through the adhesive layers 23 by the prism substrates 24 , excellent separation characteristics may be achieved over a wide angle of incidence, while astigmatic aberration may be prohibited even if the diffraction prism 15 is used in the image-forming optical system.
[0061] In the diffraction prism 15 , because of the high flexibility for selecting and combining the materials of the respective component such as the diffraction grid substrates 22 , diffraction grid medium 25 or the prism substrates 24 , the diffraction prism 15 may be used for a variety of optical systems readily to achieve desired properties.
[0062] Moreover, since the separation characteristics of the diffraction prism 15 are superior over a wide angle of incidence, desired characteristics may be obtained using a high quality vitreous material, that is a substrate having not so high refractive index, so that, in comparison with a PBS by the dielectric multi-layer film, the equivalent performance may be achieved at the same cost. In addition, since the vitreous material with a high refractive index has a high specific gravity, the diffraction prism 15 may be reduced in weight by lowering the refractive index even only slightly.
[0063] Additionally, since the soft type adhesive layers 23 are provided between the diffraction grid substrates 22 and the prism substrates 24 , it is possible to lower the stress generated in the diffraction prism 15 to reduce the optical distortion.
[0064] The operation of various components of the projector device 10 , described above, is now explained, mainly in connection with the path of the illuminated light radiated from the lamp 11 .
[0065] The illuminated light, radiated from the lamp 11 , falls on the main condenser 12 as non-polarized light.
[0066] The illuminated light, incident on the main condenser 12 , is condensed thereby and routed to the field lens 13 where it is collected and led to the pre-polarizing plate 14 .
[0067] The illuminated light, led to the pre-polarizing plate 14 , only has e.g., the component of the S-polarized light transmitted and led to the diffraction prism 15 .
[0068] The illuminated light, led to the pre-polarizing plate 14 , is the S-polarized light, such that the unneeded P-polarized light is transmitted through the reflecting surface 15 a to proceed straightforward, while the S-polarized light is reflected by the reflecting surface 15 a and has its proceeding direction changed by 90°. That is, the illuminated light is reflected by the reflecting surface 15 a of the diffraction prism 15 to fall on the reflection type liquid crystal panel 16 .
[0069] The illuminated light, led to the reflection type liquid crystal panel 16 , is the S-polarized light, and is modulated and reflected by the reflection type liquid crystal panel 16 , on which is displayed a pattern corresponding to picture signals, and is thereby changed in its proceeding direction by 180°. At this time, the P-polarized light is generated and returned to the diffraction prism 15 .
[0070] The reflected light from the reflection type liquid crystal panel 16 , returned to the diffraction prism 15 , is made up by the P-polarized light and the S-polarized light, which is the unneeded OFF light. The P-polarized light is transmitted through the reflecting surface 15 a of the diffraction prism 15 and led to the projection lens 17 , while the S-polarized light is reflected by the reflecting surface 15 a and is returned to the lamp 11 , as it is thereby changed in its proceeding direction by 90°.
[0071] The illuminated light, radiated from the lamp 11 , is led by the diffraction prism to the reflection type liquid crystal panel 16 , by which it is modulated and reflected. The light modulated and reflected by the reflection type liquid crystal panel 16 is led the projection lens 17 by which it is projected to an enlarged scale on e.g., a screen.
[0072] With the projector device 10 , described above, employing the diffraction prism having the diffraction grid 21 , the light incidence angle dependency of the polarized light separation characteristics may be reduced to allow to maintain separation characteristics at a high NA. In addition, an image with good contrast may be projected, while the light utilization efficiency may be improved to allow to project a bright image.
[0073] Moreover, with the projector device 10 , employing the diffraction prism 15 , it is possible to suppress the astigmatic aberration which might be produced in the image-forming optical system if only the conventional flat plate shaped diffraction grid PBS is used, thus allowing to project a bright image.
[0074] With the projector device 10 , in which the lightweight diffraction prism 15 can be prepared at a low cost, it is possible to reduce the cost and the weight of the overall device.
[0075] With the projector device 10 , in which the diffraction prism 15 is able to reduce the optical distortion, it is possible to suppress black spots in the projected image.
[0076] As another projector device, employing the present invention, a projector device 30 , shown in FIG. 5 , is hereinafter explained.
[0077] The projector device 30 includes a lamp 31 , as a light source radiating the illuminated light. Additionally, the projector device 30 includes a main condenser 32 , a field lens 33 , a pre-polarizing plate 34 and a diffraction prism 35 , looking from the lamp 31 along the forward direction of the optical path.
[0078] The lamp 31 is adapted for generating white light. This lamp 31 includes a light emitting element 31 a, generating the white light, and a reflector 31 b, for reflecting the light emitted by the light emitting element 31 a. As the light emitting element 31 a, a high pressure mercury lamp, a halogen lamp, a metal halide lamp, or a xenon lamp, for example, is used. Preferably, a concave mirror having a mirror surface of such a shape as to give high peripheral efficiency is used as the reflector 31 b of the lamp 31 . For example, the reflector is of a symmetrical rotation, such as a paraboloid revolution or a spheroidal revolution.
[0079] The main condenser 32 is made up by a convex lens for condensing the illuminated light radiated from the lamp 31 .
[0080] The field lens 13 is formed by a convex lens for collecting the illuminated light transmitted through the main condenser 32 .
[0081] The pre-polarizing plate 34 is a polarizing element allowing to transmit only preset polarized component, e.g., S-polarized light, in the illuminated light transmitted through the field lens 33 . The polarizing element used may be a PBS.
[0082] The diffraction prism 35 is adapted for separating the illuminated light transmitted through the pre-polarizing plate 34 , by transmission or reflection, depending on its polarized components. The diffraction prism 35 is adapted for transmitting e.g., the P-polarized light and for reflecting the S-polarized light, by its reflecting surface 35 a, inclined 45° relative to the optical path, for deviating its proceeding direction by 90°.
[0083] The diffraction prism 35 separates the illuminated light, transmitted through the pre-polarizing plate 34 , into light transmitted through the diffraction prism 35 so as to proceed straightforward, and into light reflected by the reflecting surface 35 a so as to be thereby deflected in its proceeding direction by 90°.
[0084] The projector device 30 also includes a reflection type liquid crystal panel 36 along the proceeding direction of the illuminated light reflected by the reflecting surface 35 a of the diffraction prism 35 .
[0085] The reflection type liquid crystal panel 36 , supplied with picture signals to display a pattern corresponding to the picture signals, modulates the illuminated light, incident thereon, to reflect the modulated light. This reflection type liquid crystal panel 36 is a liquid crystal panel, having liquid crystal molecules, sealed therein, and is adapted for modulating the light from one pixel to another.
[0086] In the diffraction prism 35 , the reflected light, modulated by the reflection type liquid crystal panel 36 , is transmitted through the reflecting surface 35 a to proceed straightforward.
[0087] The projector device 30 includes a projection lens 37 in the proceeding direction of the reflected light, which is transmitted through the reflecting surface 35 a of the diffraction prism 35 and modulated by the reflection type liquid crystal panel 36 .
[0088] The projection lens 37 is a convex lens for enlarging and projecting the reflected light transmitted through the reflecting surface 35 a of the diffraction prism 35 and modulated by the reflection type liquid crystal panel 36 , and is adapted for projecting an image on a screen, not shown.
[0089] The above-mentioned optical components, inclusive of the diffraction prism 35 , is subjected to optical distortion due to stress produced under the effect of heating by light from the light source, a holding force or the adhesive power produced in securing or bonding to the device.
[0090] This problem may be overcome by splitting an optical component 40 into plural flat plate members 41 and by layering these plate members 41 using a soft adhesive layer 42 as shown in FIG. 6 .
[0091] That is, the optical component 40 includes the plural flat plate members 41 and the soft type adhesive layer 42 for bonding these plate members together. The flat plate members 41 are surface-ground on their surfaces and are formed of a material similar to that of the optical component 40 . The adhesive layer 42 may for example be a rubber-like UV adhesive or a rubber-like silicon adhesive.
[0092] With the above-described optical component 40 , the flat plate members 41 and the adhesive layer 42 are optically bonded together in boundary area thereof and hence act as a sole component.
[0093] The optical component 40 also has its component members split into plural flat plate members 41 , and the soft type adhesive layer 42 into interface regions thereof to dissipate the stress applied to the interface regions by the adhesive layer 42 to suppress optical distortion. That is, the entire optical component 40 can be lowered in its opto-elastic constant. Stated differently, the optical component 40 low in optoelastic constant may be prepared by splitting the member with a high opto-elastic constant into plural flat plate members 41 , as described above.
[0094] Thus, by splitting an optical member into plural flat plate members for releasing the stress of the preset optical member and by bonding the interface regions of the flat plates, the stress applied to the interface regions may be released by the adhesive to suppress optical distortion. Consequently, even if the incident light in its optical path through the optical member is separated by e.g., polarized light separating layers into e.g., the S-polarized light or the P-polarized light, the light can be transmitted and radiated without the direction of the polarized light being disturbed due to optical distortions.
[0095] Moreover, if an optical member in the form of a triangular or square prism is split into plural flat plate members, having gradually changing cross-sectional shape, and these flat plate members are layered together using the soft type adhesive layer, that is if the shapes of the two surfaces, layered together with interposition of the soft type adhesive, are different, and the layering surface is equal in shape to the layering surface of the other neighboring flat plate member, the stress due to temperature changes in the respective flat plate members of different sizes can be absorbed with advantage by the soft type adhesive.
[0096] In the present projector device 30 , this technique is used in the diffraction prism 35 .
[0097] The structure of the diffraction prism 35 is now explained.
[0098] Referring to FIG. 7 , the diffraction prism 35 includes a diffraction grid 51 , a pair of diffraction grid substrates 52 , for sandwiching the diffraction grid 51 in-between, and a pair of prism substrates 54 , bonded with adhesive layers 53 to the surfaces of the diffraction grid substrates 52 facing the diffraction grid 51 .
[0099] The diffraction grid 51 is formed of metal, such as aluminum, to substantially the shape of a grid between the paired diffraction grid substrates 52 . The metal material forming the diffraction grid 51 may be other than aluminum depending on the type of the optical system used.
[0100] The diffraction grid substrates 52 are each a thin flat plate of e.g., glass and are adapted for sandwiching the diffraction grid 51 in-between.
[0101] The adhesive layer 53 is a soft type adhesive, such as rubber-like UV adhesive or rubber-like silicon adhesive. The adhesive 53 is provided on each of the surfaces of the diffraction grid substrates 52 facing the diffraction grid 51 .
[0102] The prism substrates 54 are each a so-called corner prism in the form of substantially a square pyramid.
[0103] Each prism substrate 54 is made up by plural flat plate members 55 , each polished to a mirror surface. The plural flat plate members 55 are optically combined together using a soft type adhesive 56 .
[0104] The soft type adhesive 56 is formed by a soft type adhesive, such as rubber-like UV adhesive or a rubber-like silicon adhesive.
[0105] In the present embodiment, each triangular prism substrate 54 is split into plural flat plate members of a square-shaped flat plate members 55 . At least one flat plate member 55 has its two layered surfaces of different shapes, bonded together via a soft adhesive layer 56 , with the layered surface being of the same shape as the layered surface of the adjacent flat plate member 55 . These flat plate members 55 of different shapes are layered together to form each prism substrate 54 which in its entirety has the shape of the triangular prism substrate 54 . Each prism substrate 54 operates as a sole prism, in which the boundary surfaces between the flat plate member 55 and the soft adhesive layer 56 are bonded optically to one another.
[0106] With the plural flat plate member 55 , making up the prism substrate 54 , the adhesive layer 53 of the diffraction grid substrates 52 and the soft adhesive layer 56 are arranged parallel to each other, so that the diffraction grid substrates 52 and the flat plate members 55 can be optimally combined together through the adhesive layers 53 with the respective surfaces of the diffraction grid substrates 52 and the flat plate members 55 facing each other.
[0107] In a gap between the diffraction grid 51 and the diffraction grid substrates 52 is charged a diffraction grid medium 57 . If the diffraction grid medium 57 is not charged in the gap between the diffraction grid 51 and the diffraction grid substrates 52 , this gap operates as an air gap such that reflection due to the differential refractive index occurs on the interface between the diffraction grid 51 and the diffraction grid substrates 52 to deteriorate separation characteristics significantly.
[0108] It is noted that the diffraction grid substrates 52 and the diffraction grid medium 57 are designed and constructed so as to have substantially the same refractive index as that of the prism substrates 54 , while the prism substrates 54 and the diffraction grid substrates 52 are optically combined together at the interface region thereof with the aid of the adhesive layers 53 .
[0109] With the diffraction prism 35 , in which the entire interfaces are optically combined together as described above, the non-polarized light incident thereon reaches the diffraction grid 51 , without undergoing internal reflection, so that the S-polarized light is reflected on the reflecting surface 35 a, under the effect of diffraction by the diffraction grid 51 , while the P-polarized light is transmitted through the reflecting surface 35 a. This separates the non-polarized light into the P-polarized light and the S-polarized light.
[0110] Thus, the diffraction prism 35 is made up by the diffraction grid 51 and the diffraction grid substrates 52 , and the diffraction grid PBS, having superior separation characteristics over a wide angle of incidence, is sandwiched by the prism substrates 54 through the adhesive layers 53 . Thus, the diffraction prism 35 is superior in separation characteristics over a wide angle of incidence, and is able to suppress astigmatic aberration even if the prism is used in an image-forming optical system.
[0111] Moreover, in the diffraction prism 35 , having superior separation characteristics over a wide angle of incidence, desired characteristics may be achieved even with the use of a substrate formed of a high grade vitreous material, that is a substrate having a not so high refractive index, with the consequence that, as compared to the PBS by the dielectric multi-layer film, a comparable performance may be achieved at a lower cost. Additionally, since the vitreous material having a high refractive index generally is of a large specific gravity, the diffraction prism 35 may be reduced in weight by employing a vitreous material of a lower specific gravity.
[0112] In addition, since desired characteristics may readily be achieved with the diffraction prism 35 because of the high degree of combination freedom of the materials of the respective components and hence the diffraction prism 35 can be readily used in the various optical systems.
[0113] Moreover, in the diffraction prism 35 , since the soft adhesive layers 53 are provided between the diffraction grid substrates 52 and the prism substrates 54 , it is possible to decrease the stress generated in the diffraction prism 35 , thus allowing to reduce the optical distortion.
[0114] In the diffraction prism 35 , in which the prism substrates 54 are provided between plural plate-shaped members 55 , it is possible to reduce the stress produced in the diffraction prism 35 further, thereby reducing optical distortion.
[0115] The operation of various components of the projector device 30 , described above, is now explained, mainly along the path of the illuminated light radiated from the lamp 31 .
[0116] The illuminated light, radiated from the lamp 31 , falls on the main condenser 32 as non-polarized light.
[0117] The illuminated light, incident on the main condenser 32 , is condensed thereby and routed to the field lens 33 where it is collected and led to the pre-polarizing plate 34 .
[0118] The illuminated light, led to the pre-polarizing plate 34 , only has e.g., the component of the S-polarized light transmitted and led to the diffraction prism 35 .
[0119] The illuminated light, led to the diffraction prism 35 , is the S-polarized light, such that the unneeded P-polarized light is transmitted through the reflecting surface 35 a to proceed straightforward, while the S-polarized light is reflected by the reflecting surface 35 a and has its proceeding direction changed by 90°. That is, the illuminated light is reflected by the reflecting surface 35 a of the diffraction prism 35 to fall on the reflection type liquid crystal panel 36 .
[0120] The illuminated light, led to the reflection type liquid crystal panel 36 , is the S-polarized light, and is modulated and reflected by the reflection type liquid crystal panel 36 , on which is displayed a pattern corresponding to picture signals, and is thereby changed in its proceeding direction by 180°. At this time, the P-polarized light is generated and returned to the diffraction prism 35 .
[0121] The reflected light from the reflection type liquid crystal panel 36 , returned to the diffraction prism 35 , is made up by the P-polarized light and the S-polarized light, which is the unneeded OFF light. The P-polarized light is transmitted through the reflecting surface 35 a of the diffraction prism 35 , and led to the projector lens 17 , while the S-polarized light is reflected by the reflecting surface 35 a and returned to the lamp 61 , as it is changed in its proceeding direction by 90°.
[0122] Thus, the illuminated light, radiated from the lamp 31 , is led by the diffraction prism 35 towards the reflection type liquid crystal panel 36 so as to be thereby reflected and modulated. The reflected light, modulated by the reflection type liquid crystal panel 36 , is led to the projection lens 37 so as to be thereby displayed on e.g., a screen to an enlarged scale.
[0123] With the above-described projector device 30 , employing the diffraction prism 35 , having the diffraction grid 51 , separation characteristics at a high NA can be kept, and hence an image of a high contrast can be projected, while the light utilization efficiency may be improved to allow to project a bright image.
[0124] Moreover, with the above-described projector device 30 , employing the diffraction prism 35 , the astigmatic aberration, generated in the image-forming optical system with the use solely of the conventional flat plate shaped diffraction grid PBS, can be suppressed to allow to project a clear image.
[0125] With the projector device 30 , in which the diffraction prism 35 can be produced at a lower cost, the overall cost of the device can be lowered.
[0126] With the projector device 30 , in which the diffraction prism 35 is able to reduce the optical distortion, it is possible to suppress black spots in the projected image.
[0127] With the projector device 30 , in which the diffraction prism 35 can be reduced in weight, the overall weight of the device can be reduced.
[0128] With the projector device 30 , in which the diffraction prism 35 is able to suppress distortion, otherwise caused by thermal stresses, and hence the effect of heat generated by increasing the volume of the input light, the projected image can be improved in brightness.
[0129] Meanwhile, in the above-described diffraction prism 35 , the layering direction of the flat plate members 55 of the prism substrates 54 may be set as shown in FIG. 8 . However, the layering direction of the flat plate members 55 is not limited to that shown in FIGS. 7 or 8 such that it may be optimized for a particular optical system which may be un use.
[0130] The present invention may also be applied to a projector device employing plural diffraction prism 15 and/or diffraction prism 35 for projecting the color image.
[0131] First, a projector device 60 , shown in FIG. 9 , capable of projecting a color image according to the present invention, is hereinafter explained.
[0132] The projector device 60 includes a lamp 61 , as a light source radiating the illuminated light. Additionally, the projector device 60 includes a fly-eye integrator 62 , a PS conversion synthesis element 63 , a main condenser 64 , a field lens 65 , a prepolarization plate 66 , a first G polarization rotating element 67 and an incident PBS 68 , looking from the lamp 61 along the forward direction of the optical path.
[0133] The lamp 61 is adapted for radiating white light containing the light of wavelength bands for three prime colors of light, namely red, green and blue, as required for displaying a color image. This lamp 61 includes a light emitting element 61 a, generating white light, and a reflector 61 b for reflecting the light emitted by the light emitting element 61 a. The light emitting element 61 a includes a high-pressure mercury lamp, a halogen lamp, a metal halide lamp or a xenon lamp, is used. As the reflector 61 b of the lamp 61 , a concave mirror is used. Such a mirror is preferred which has a mirror surface of high perimetrical efficiency. For example, the reflector is of the type of a symmetrical rotation, such as a paraboloid revolution or a spheroidal revolution.
[0134] In order for the illuminated light, radiated from the lamp 61 , to illuminate an effective area of the liquid crystal panel, as later explained, the fly-eye integrator 62 is designed and constructed so that the illuminated light is the light beam shaped to conform to the shape of the effective area of the liquid crystal panel to provide for uniform illuminance distribution. This fly-eye integrator 62 , also termed a multi-lens array, is comprised of two sets each comprised of an array of plural small-sized convex lenses. One of the arrays 62 a towards the lamp 61 collects the illuminated light from the lamp 61 to form small light source spots, while the other array 62 b combines the illuminated light from the respective light source spots.
[0135] For effective utilization of the illuminated light from the lamp 61 , the PS conversion synthesis element 63 is adapted for putting the polarized light components of the illuminated light into order. The PS conversion synthesis element 63 is formed by a λ/2 plate or a polarized beam splitter and is adapted for converting e.g., the P-polarized light into S-polarized light. Specifically, the PS conversion synthesis element 63 is able to transmit the S-polarized light of the incident illuminated light, while converting the P-polarized light into the S-polarized light, which is issued as output, so that the illuminated light in its entirety may be converted into S-polarized light.
[0136] The main condenser 64 is a convex lens for collecting the illuminated light transmitted through the PS conversion synthesis element 63 .
[0137] The field lens 65 is a convex lens for collecting the illuminated light transmitting through the main condenser 64 .
[0138] The pre-polarization plate 66 transmits only a preset polarized light component transmitted through the field lens 65 . Specifically, the pre-polarization plate is adapted for transmitting the S-polarized light.
[0139] The first G polarization rotating element 67 is a layered type phase difference film optimized for rotating the polarization plane of a green wavelength band of the illuminated light collected by the field lens 65 , that is the green light component, by 90°, and transmitting the so rotated light, while transmitting other wavelength bands, that is the red and blue components, without changing the polarization state of these light components.
[0140] The incident PBS 68 is adapted for separating the respective polarized light components of the illuminated light transmitted through the first G polarization rotating element 67 by transmission or reflection of the polarized light components. The incident PBS 68 is configured substantially equivalently to the aforementioned diffraction prism 15 or 35 and is adapted for transmitting e.g., the P-polarized light while reflecting the S-polarized light by a reflecting surface 68 a inclined 45° relative to the optical path to deflect its proceeding direction by 90°.
[0141] The incident PBS 68 separates the illuminated light transmitting through the first G polarization rotating element 67 into light transmitted through the incident PBS 68 to proceed straightforward, and light reflected by the reflecting surface 68 a and thereby changed in its proceeding direction by 90°.
[0142] The projector device 60 is provided with a G-PBS 69 along the proceeding direction of the illuminated light transmitted through the incident PBS 68 .
[0143] The G-PBS 69 is adapted for transmitting or reflecting the illuminated light depending on the polarized light components of the illuminated light transmitted through the reflecting surface 68 a of the incident PBS 68 . The G-PBS 69 is configured analogously to the aforementioned diffraction prism 15 or 35 and is adapted for transmitting e.g., the P-polarized light to permit it to proceed straightforward while reflecting the S-polarized light by a reflecting surface 69 a inclined 45° relative to the optical path to deflect its proceeding direction by 90°.
[0144] The G-PBS 69 transmits the illuminated light transmitted through the incident PBS 68 .
[0145] The projector device 60 also includes a first liquid crystal panel 70 along the proceeding direction of light transmitted through the G-PBS 69 .
[0146] The first liquid crystal panel 70 is supplied with green picture signals, among the picture signals, separated from one of the three prime colors of light to another, and demonstrates a pattern corresponding to the green light picture signals thereon. When the green light is incident on the first liquid crystal panel 70 , the first liquid crystal panel modulates and reflected the so modulated light. The first liquid crystal panel 70 is a display panel, having liquid crystal molecules, sealed therein, and is able to modulate the light from one pixel to another.
[0147] The G-PBS 69 reflects the light modulated and reflected by the first liquid crystal panel 70 , by the reflecting surface 69 a, to deflect its proceeding direction by 90°.
[0148] The projector device 60 also includes a first R polarized light rotating element 71 and an RB-PBS 72 , along the forward direction of the optical path of the illuminated light reflected by the reflecting surface 68 a of the incident PBS 68 .
[0149] The first R polarized light rotating element 71 is a phase difference film optimized for rotating the polarization plane of a preset wavelength band, that is a present color component, in the illuminated light reflected by the surface 68 a of the incident PBS 68 , by 90°, and transmitting the so rotated light, while transmitting other wavelength bands, with the polarization state of the light of these other wavelength bands remaining unchanged. Since the green color component has already been transmitted and separated by the incident PBS 68 , the first R polarized light rotating element 71 rotates only the red illuminated light, in the blue and red components, reflected by the surface 68 a, by 90°, and transmits the so rotated light, while transmitting the illuminated light of the remaining wavelength band, that is the blue illuminated light, with the polarization state of the blue light, without changing its polarization state.
[0150] The RB-PBS 72 is adapted for separating the illuminated light transmitted through the first R polarized light rotating element 71 , on transmission or reflection, depending on the polarized light components of the illuminated light transmitted through the first R polarized light rotating element 71 . The RB-PBS 72 is configured similarly to the diffraction prism 15 or 35 , and is adapted for transmitting the P-polarized light to permit it to proceed straightforward, while reflecting the S-polarized light by the reflecting surface 72 a inclined 45° relative to the optical path to deflect its proceeding direction by 90°.
[0151] The RB-PBS 72 separates the illuminated light transmitted through the first R polarized light rotating element 71 , and the light reflected and modulated by a liquid crystal panel, as later explained, into the light transmitted through the RB-PBS 72 and allowed to proceed straightforward and the light reflected by the reflecting surface 72 a and thereby changed 90° in its proceeding direction.
[0152] The projector device 60 includes a second liquid crystal panel 73 along the proceeding direction of the illuminated light transmitted through the RB-PBS 72 , and a third liquid crystal panel 74 along the proceeding direction of the illuminated light reflected by the reflecting surface 72 a of the RB-PBS 72 .
[0153] The second liquid crystal panel 73 is supplied with red picture signals, among the picture signals, separated from one of the three prime colors of light to another, and demonstrates a pattern corresponding to the red light picture signals thereon. When the green light is incident on the second liquid crystal panel 73 , the first liquid crystal panel modulates and reflected the so modulated light. The first liquid crystal panel 70 is a display panel, having liquid crystal molecules, sealed therein, and is able to modulate the light from one pixel to another.
[0154] The third liquid crystal panel 74 is supplied with blue picture signals, among the picture signals, separated from one of the three prime colors of light to another, and demonstrates a pattern corresponding to the blue light picture signals thereon. When the green light is incident on the third liquid crystal panel 74 , the first liquid crystal panel modulates and reflected the so modulated light. The first liquid crystal panel 70 is a display panel, having liquid crystal molecules, sealed therein, and is able to modulate the light from one pixel to another.
[0155] In the RB-PBS 72 , the light modulated and reflected by the second liquid crystal panel 73 is reflected by the reflecting surface 72 a and is thereby changed by 90° in its proceeding direction, while the light modulated and reflected by the third liquid crystal panel 74 is transmitted through the RB-PBS 72 straightforward.
[0156] The projector device 60 also includes a second R polarized light rotating element 75 , along the forward direction of the optical path of the light reflected by the reflecting surface 72 a of the RB-PBS 72 and modulated by the second liquid crystal panel 73 and the light transmitted through the RB-PBS 72 and modulated by the third liquid crystal panel 74 .
[0157] The second R polarized light rotating element 75 is a phase difference film optimized for rotating the polarization plane of a preset wavelength band, that is a present color component, in the light reflected by the reflecting surface 72 a of the RBPBS 72 and modulated by the second liquid crystal panel 73 and the light transmitted through the RB-PBS 72 and modulated by the third liquid crystal panel 74 , and transmitting the so rotated light, while transmitting other wavelength bands, with the polarization state of the light of these other wavelength bands remaining unchanged. Since the green color component has already been transmitted and separated by the incident PBS 68 , the second R polarized light rotating element 75 rotates only the red illuminated light, in the blue and red components, reflected by the incident PBS 68 , by 90°, and transmits the so rotated light, while transmitting the illuminated light of the remaining wavelength band, that is the blue illuminated light, with the polarization state of the blue light, without changing its polarization state.
[0158] The projector device 60 also includes a radiating PBS 76 , along the proceeding direction of the light reflected by the reflecting surface 69 a of the G-PBS 69 and modulated by the first liquid crystal panel 70 , and along the proceeding direction of the light transmitted through the second R polarized light rotating element 75 and modulated by the second liquid crystal panel 73 and the reflected light transmitted through the third liquid crystal panel 74 .
[0159] The radiating PBS 76 is adapted for combining, on transmission or reflection of the polarized light components, the light reflected by the reflecting surface 69 a of the G-PBS 69 , the light transmitted through the second R polarized light rotating element 75 and modulated by the second liquid crystal panel 73 and the light reflected and modulated by the third liquid crystal panel 74 . The radiating PBS 76 is configured similarly to the diffraction prism 15 or 35 , and is adapted for transmitting the P-polarized light, while reflecting the S-polarized light by the reflecting surface 76 a inclined 45° relative to the optical path to deflect its proceeding direction by 90°.
[0160] The radiating PBS 76 is adapted for reflecting the light, reflected by the reflecting surface 69 a of the G-PBS 69 and modulated by the first liquid crystal panel 70 , by its reflecting surface 76 a, while transmitting the light transmitted through the second R polarized light rotating element 75 and modulated by the second liquid crystal panel 73 and the light reflected and modulated by the third liquid crystal panel 74 , to permit the light to proceed straightforward to output the light in the same direction.
[0161] The projector device 60 also includes a second G polarization rotating element 77 , a radiating polarization plate and a projection lens 78 , along the forward direction of the optical path of the light reflected by the reflecting surface 76 a of the radiating PBS 76 , the light transmitted through the radiating PBS 76 and modulated by the second liquid crystal panel 73 and the light reflected and modulated by the third liquid crystal panel 74 .
[0162] The second G polarization rotating element 77 is a phase difference film optimized for rotating the polarization plane of a green wavelength band, that is a green color component, in the light reflected by the reflecting surface 76 a of the radiating PBS 76 , the light transmitted through the radiating PBS 76 and modulated by the second liquid crystal panel 73 and the light reflected and modulated by the third liquid crystal panel 74 , while transmitting other wavelength bands, that is red and blue components, with the polarization state of the light of these other wavelength bands remaining unchanged.
[0163] A radiating polarization plate 78 is adapted for transmitting only preset polarized light components of the light transmitted through the second G polarization rotating element 77 and modulated by the first liquid crystal panel 70 , the light reflected and modulated by the second liquid crystal panel 73 and the light reflected and modulated by the third liquid crystal panel 74 , and is adapted for transmitting only the component of the P-polarized light.
[0164] A projection lens 79 is a lens for enlarging and projecting the reflected light transmitted through a radiating polarizing plate 78 and modulated by the first liquid crystal panel 70 , the reflected light modulated by the second liquid crystal panel 73 and the reflected light modulated by the third liquid crystal panel 74 , is adapted for projecting an image on a screen, not shown.
[0165] The operation of various components of the projector device 60 , described above, is now explained, mainly along the path of the illuminated light radiated from the lamp 61 .
[0166] The illuminated light, radiated from the lamp 61 , contains wavelength bands of red, green and blue, as three prime colors, and is led to the fly-eye integrator 62 as non-polarized light.
[0167] The illuminated light, led to the fly-eye integrator 62 , is uniformed by the fly-eye integrator 62 in its illuminance distribution, to fall on the PS conversion synthesis element 63 .
[0168] The illuminated light incident on the PS conversion synthesis element 63 has its S-polarized light directly transmitted therethrough, while having its P-polarized light converted into the S-polarized light. Thus, the light is incident as all S-polarized light to the main condenser 64 .
[0169] The illuminated light incident on the main condenser 64 is collected by the main condenser 64 and thence led to the field lens 65 and to the pre-polarization plate 66 .
[0170] The illuminated light incident on the pre-polarization plate 66 has its polarized light components further put into order and is led as the S-polarized light to the first G polarization rotating element 67 .
[0171] The illuminated light, incident on the first G polarization rotating element 67 , has the polarization plane only of its green wavelength band rotated 90°, so that this wavelength band is put in order into the P-polarized light which is transmitted and led to the incident PBS 68 . The components of the red ad blue wavelength bands are transmitted as S-polarized light so as to be led to the incident PBS 68 .
[0172] The illuminated light led to the incident PBS 68 is the P-polarized light of the green wavelength range and the red and blue wavelength range. Only the P-polarized light is transmitted and proceeds straightly through the reflecting surface 68 a of the incident PBS 68 , while the S-polarized light is reflected by the reflecting surface 68 a and changed in its proceeding direction. That is, the illuminated light of the green wavelength range is transmitted through the incident PBS 68 to proceed straight to the G-PBS 69 , while the illuminated light of the red and blue wavelength range is reflected by the reflecting surface 68 a of the incident PBS 68 and is thereby changed 90° in its proceeding direction to get to the first R polarized light rotating element 71 .
[0173] The optical path of the green wavelength range light of the illuminated light, separated by the incident PBS 68 , transmitted through the incident PBS 68 and led to the G-PBS 69 , is hereinafter explained.
[0174] The illuminated light led to the G-PBS 69 is the P-polarized light of the green wavelength range and is transmitted straight through the G-PBS 69 to the first liquid crystal panel 70 .
[0175] The illuminated light led to the first liquid crystal panel 70 is the P-polarized light of the green wavelength range, and is modulated and reflected by the first liquid crystal panel 70 , on which has been displayed a pattern corresponding to the green picture signals, so that its proceeding direction is changed by 180°. At this time, the S-polarized light is generated and returned to the G-PBS 69 .
[0176] The reflected light from the first liquid crystal panel 70 , returned to the diffraction prism 15 , is made up by the S-polarized light and the P-polarized light, which is the unneeded OFF light. The S-polarized light is reflected by the reflecting surface 69 a, and led to the radiating PBS 76 , as it is changed in its proceeding direction by 90°, while the P-polarized light is transmitted through the reflecting surface 69 a and returned to the lamp 61 .
[0177] The reflected light from the first liquid crystal panel 70 , led to the radiating PBS 76 , is the S-polarized light of the green wavelength range. This S-polarized light is reflected by the reflecting surface 76 a of the radiating PBS 76 , so as to be changed in its proceeding direction. The so reflected light is led to the second G polarization rotating element 77 .
[0178] The reflected light from the first liquid crystal panel 70 , led to the radiating PBS 76 , is the S-polarized light of the green wavelength range, which has the polarization plane of the green wavelength range rotated 90° by the second G polarization rotating element 77 and is thereby put in order into P-polarized light. This P-polarized light is led to the radiating polarizing plate 78 .
[0179] The reflected light from the first liquid crystal panel 70 , led to the radiating polarizing plate 78 , is the P-polarized light of the green wavelength range, which has its polarized light components put in order into P-polarized light by the radiating polarizing plate 78 and led in this state to the projection lens 79 .
[0180] The optical path of the illuminated light of the red and blue wavelength range, separated by the incident PBS 68 and reflected on the reflecting surface 68 a of the incident PBS 68 to proceed along a 90° changed optical path, is hereinafter explained.
[0181] The illuminated light led to the first R polarized light rotating element 71 is the S-polarized light of the red and blue wavelength range. Only the polarization plane of the red wavelength is rotated 90° by the first R polarized light rotating element 71 to generate P-polarized light which is led to the RB-PBS 72 .
[0182] The illuminated light led to the RB-PBS 72 is the P-polarized light of the red wavelength range and the S-polarized light of the blue wavelength range. The P-polarized light of the blue wavelength range is transmitted through the reflecting surface 72 a of the RB-PBS 72 to reach the second liquid crystal panel 73 , while the S-polarized light of the blue wavelength range is reflected by the reflecting surface 72 a of the RB-PBS 72 to reach the third liquid crystal panel 74 .
[0183] The illuminated light led to the second liquid crystal panel 73 is the P-polarized light of the red wavelength range, which is reflected and modulated by the second liquid crystal panel 73 , having a pattern corresponding to red picture signals displayed thereon. The so reflected light is changed 180° in its proceeding direction. The S-polarized light, generated in the interim, is returned to the RB-PBS 72 .
[0184] The illuminated light led to the third liquid crystal panel 74 is the S-polarized light of the blue wavelength range, which is reflected and modulated by the third liquid crystal panel 74 , having a pattern corresponding to blue picture signals displayed thereon. The so reflected light is changed 180° in its proceeding direction. The P-polarized light, generated in the interim, is returned to the RB-PBS 72 .
[0185] The reflected light from the second liquid crystal panel 73 , returned to the RB-PBS 72 , is the S-polarized light of the red wavelength range, and the P-polarized light, which is the unneeded OFF light. The P-polarized light is reflected by the reflecting surface 72 a of the RB-PBS 72 , and led to the second R polarized light rotating element 75 , as it is changed in its proceeding direction by 90°. The reflected light from the third liquid crystal panel 74 , returned to the RB-PBS 72 , is the P-polarized light of the blue wavelength range, and the S-polarized light, which is the unneeded OFF light. The S-polarized light is reflected by the reflecting surface 72 a of the RB-PBS 72 , and is transmitted through the reflecting surface 72 a of the RB-PBS 72 and led to the second R polarized light rotating element 75 .
[0186] The reflected light from the second liquid crystal panel 73 , led to the second R polarized light rotating element 75 , is the S-polarized light of the red wavelength range. This S-polarized light has its polarization plane rotated 90° by the second R polarized light rotating element 75 so as to be thereby put in order into P-polarized light. This P-polarized light is led to the radiating PBS 76 . The reflected light from the third liquid crystal panel 74 , led to the second R polarized light rotating element 75 , is the P-polarized light of the blue wavelength range. This P-polarized light is transmitted through the second R polarized light rotating element 75 and thence sent to the radiating PBS 76 .
[0187] The reflected light from the second liquid crystal panel 73 , led to the radiating PBS 76 , is the P-polarized light of the red wavelength range, which is transmitted through the reflection surface 76 a of the radiating PBS 76 to proceed straightforward to the second G polarization rotating element 77 . The reflected light from the third liquid crystal panel 74 , led to the radiating PBS 76 , is the P-polarized light of the blue wavelength range, and is transmitted straightforward through the reflection surface 76 a of the radiating PBS 76 to get to the second G polarization rotating element 77 .
[0188] The reflected light from the second liquid crystal panel 77 , led to the radiating PBS 76 , is the P-polarized light of the red wavelength range, which is transmitted through the reflection surface 76 a of the radiating PBS 76 to proceed straightforward to get to the radiating polarizing plate 78 . The reflected light from the third liquid crystal panel 74 , led to the second G polarization rotating element 77 , is the P-polarized light of the blue wavelength range, and is transmitted through the reflection surface 76 a of the radiating PBS 76 to proceed straightforward to get to the radiating polarizing plate 78 .
[0189] The reflected light from the second liquid crystal panel 73 , led to the radiating polarizing plate 78 , is the P-polarized light of the red wavelength range, and has the polarized light components put in order into the P-polarized light by the radiating polarizing plate 78 . The P-polarized light is transmitted through the radiating polarizing plate 78 and led to the projection lens 79 . The reflected light from the third liquid crystal panel 74 , led to the radiating polarizing plate 78 , is the P-polarized light of the blue wavelength range, and has the polarized light components put in order into the P-polarized light by the radiating polarizing plate 78 . The P-polarized light is transmitted through the radiating polarizing plate 78 and led to the projection lens 79 .
[0190] Thus, the light of the respective wavelength ranges, separated into three optical paths by the incident PBS 68 and the RB-PBS 72 , is incident on liquid crystal panels, adapted to the respective wavelength ranges, as illuminated light, so as to be modulated and reflected by the respective liquid crystal panels. The reflected light, modulated by the respective liquid crystal panels, are combined by the radiating PBS 76 and thence sent to the projection lens 79 so as to be projected enlarged on e.g., a screen.
[0191] By employing the diffraction prism 15 or 35 as the incident PBS 68 , G-PBS 69 , RB-PBS 72 or as the radiating PBS 76 , the favorable effects comparable to those achieved with the projector device 10 or 30 may be achieved with the projector device 60 .
[0192] A projector device 80 , adapted for projecting a color image according to the present invention, shown in FIG. 10 , is hereinafter explained.
[0193] The projector device 80 includes a lamp 81 , as a light source radiating the illuminated light. Additionally, the projector device 80 includes a fly-eye integrator 82 , a PS conversion synthesis element 83 , a main condenser 84 and a cross-cross-dichroic mirror 85 .
[0194] The lamp 81 is adapted for radiating white light containing the light of wavelength bands for three prime colors of light, namely red, green and blue, as required for displaying a color image. This lamp 81 includes a light emitting element 81 a, generating white light, and a reflector 81 b for reflecting the light emitted by the light emitting element 81 a.