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[0001] The present invention relates to the field of user's job support using a computer.
[0002] Conventionally, upon mass-producing and retailing new products in manufacturers who produce industrial products in large quantities, a plurality of workers time-serially process jobs in collaboration with each other in a plurality of departments such as a planning department (planning step) of planning specifications of a new product on the basis of the market trend and the like, which have been researched in advance, a design department (design step) of designing the planned new product, a production engineering department (mass-production step of designing/organizing an assembly line so as to mass-produce the designed new product in practice, a production department (production step) of mass-producing new products in practice in the designed/organized assembly line, and the like.
[0003] Of such fields of industrial products to be produced in large quantities, in the field of automobiles, industrial robots, various assembly support devices, and the like have been introduced early on in the production department, so as to achieve both an improvement in work environment of workers and efficient productions.
[0004] Furthermore, according to rapid progress in arithmetic processing performance along with the development of computer technologies in recent years, the design department that undertakes the pre-process of the production engineering department utilizes a design support system that uses CAD (Computer aided Design)/CAE(Computer aided Engineering)/CAM (Computer aided Manufacturing) software, thus virtually simulating vehicle design, structural analysis, performance evaluation, and production equipment on a computer, and improving the efficiency of various jobs which were conventionally made by actually producing (physically present) mockups and prototypes a plurality of number of times.
[0005] Upon improving the job efficiency of the design department that exploits such design support system, since it becomes easy for a person in charge in the production engineering department to participate in product design from a tentative plan stage of design of a new model vehicle, the person in charge in the production engineering department can efficiently organize/build the production equipment using design information (three-dimensional (3D) CAD information and the like) with high accuracy, which have been elaborated using the design support system, in the mass-production step as the post-process.
[0006] In this manner, in the field of automobiles, so-called concurrent engineering of the design department (design step) and production engineering department (mass-production step) have been implemented at a relatively high level, thus executing efficient jobs.
[0007] In such current situation, a project book (specification) of a new model vehicle, which is planned in the planning department (planning step) that undertakes the pre-process describes a huge number of items such as various target performance items and specifications, cost, performance comparison items with a benchmark vehicle (vehicle to be compared), and the like of that new model vehicle in writing. For this reason, a person in charge of the planning department must spend many hours to describe the product concept of the assumed new model vehicle in the project book.
[0008] The top management (including so-called department directors and chiefs) of an enterprise that develops and retails automobiles determines on the basis of the project book of the new model vehicle proposed by the planning department if that new model vehicle is to be developed and retailed in practice as business. However, it is not easy even for experienced directors to read the gist of the product of the new model vehicle from such large amount of sheets.
[0009] On the other hand, the design department cannot often officially participate in mass-production design of the new model vehicle until the top management approves the project book (specification) of the new model vehicle in the planning department. For this reason, the design department starts practical design upon receiving the approved project book of the new model vehicle while giving that book of the status of an “absolute job instruction (master)”.
[0010] However, the project book that the design department receives from the planning department often includes unbalance between expected cost and target performance, and specifications that conflict with the feasibility of a vehicle layout or target performance so as to improve the product value in the market of new model vehicles.
[0011] Or even when designs of respective parts in the design department are complete with difficulty, the planning and design departments are required for a practical and drastic review of a layout around interfering parts, if such interference is found in an unexpected place in a prototype production process in which a test production department also participates. Hence, a long time is required until a final prototype vehicle is produced.
[0012] In such cases, not only the market release timing of the new model vehicle delays, but the product value of the new model vehicle deviates from the concept that the planning department originally aims at (i.e., the product value of the new model vehicle as a whole).
[0013] To avoid such problem, a comprehensive concurrent engineering environment among all departments which are engaged in development of the new model vehicle may be realized together with the existing concurrent engineering between the design department and the production engineering department by preparing for an environment that allows concurrent engineering between the planning department and the design department. However, it is not always preferable in terms of the nature of an automobile as a product that the design department which must design a practical vehicle with high cost performance participates in jobs of the planning department which must form the product value of a new model vehicle.
[0014] Therefore, in consideration of the aforementioned current situation, the planning department must fix up a high-quality finished product book (project information), which is feasible by respective departments of the post-process without mentioning high product value, within the shortest possible duration upon planning the new model vehicle.
[0015] If each person in charge of the planning department has sufficient business knowledge about respective departments of the post-process, it is possible to avoid planning of a project book that contain impossible specifications, conflicting specifications, and the like. However, it is not practical to think that all persons in charge of the planning department can freely use business knowledge about all departments. However, since a vehicle manufacturer already has a staggering volume of information generated upon design and mass-production of existing vehicles, and these kinds of information contain know-how about vehicle production in respective departments, they must be effectively used in planning, design, and the like of a new model vehicle.
[0016] The present invention has been proposed to solve the conventional problems, and has as its object to provide a computer program, and apparatus and method for supporting project planning of a new model vehicle, which allow the user to easily recognize whether or not a new model vehicle to be planned is feasible.
[0017] In order to achieve the above object, a computer program for supporting project planning of a new model vehicle according to the present invention is characterized by the following arrangement.
[0018] That is, a computer program for supporting project planning of a new model vehicle is characterized by making operation instructions that make a computer implement:
[0019] an information storage function of storing specification information and performance information of a plurality of existing vehicles in a database (
[0020] an input function (region
[0021] an information providing function (region
[0022] Or a computer program having another arrangement for supporting project planning of a new model vehicle is characterized by making operation instructions that make a computer implement:
[0023] an information storage function of storing specification information and performance information of a plurality of existing vehicles in a database (
[0024] an input function (region
[0025] an information providing function (
[0026] Or a computer program having still another arrangement for supporting project planning of a new model vehicle is characterized by making operation instructions that make a computer implement:
[0027] an information storage function of storing specification information and performance information of a plurality of existing modules which form each of a plurality of existing vehicles, and specification information and performance information of a plurality of parts which form each existing module in association with each other in a database (
[0028] an input function (region
[0029] an information notifying function (button
[0030] Or a computer program having still another arrangement for supporting project planning of a new model vehicle is characterized by making operation instructions that make a computer implement:
[0031] an information storage function of storing specification information and performance information of a plurality of existing vehicles in a database (
[0032] an input function (region
[0033] an information providing function (region
[0034] Note that the above object is also achieved by a computer (information processing apparatus) that executes the computer program which make the operation instructions having each of the above arrangements, or a computer-readable storage medium that stores such computer program.
[0035] Also, the above object is achieved by an apparatus or method for supporting project planning of a new model vehicle, which corresponds to a computer (information processing apparatus) that executes the computer program which make the operation instructions having each of the above arrangements.
[0036] Other features and advantages of the present invention will be apparent from the following description taken in conjunction with the accompanying drawings, in which like reference characters designate the same or similar parts throughout the figures thereof.
[0037] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
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[0067] Preferred embodiments of the present invention will now be described in detail in accordance with the accompanying drawings. The overall arrangement of a computer network to which the present invention can be applied will be explained first.
[0068] [System Arrangement]
[0069]
[0070] Referring to
[0071] Principal jobs of the respective departments in this embodiment will be briefly explained below.
[0072] Planning department: A person in charge of the planning department plans detailed specifications of a new model vehicle on the basis of the market trend and the like, which have been researched in advance, examines adequacy (feasibility) of the project, and then proposes that project plan to the top management of the vehicle manufacturer.
[0073] Graphic design department: Upon roughly determining the concept, performance, and layout of the new model vehicle planned by the planning department, a person in charge of the graphic design department designs the shape of the new model vehicle corresponding to that concept.
[0074] Industrial design department: A person in charge of the industrial design department practically designs a new model vehicle (mass-production design) using work support software programs such as CAD/CAE/CAM and the like on the basis of a project book (digital project information in this embodiment) of the new model vehicle approved by the top management.
[0075] Analysis department: A person in charge of the analysis department virtually analyzes design information of the new model vehicle designed in the industrial design department using various simulation software programs so as to verify the performance, structure, and the like of the target new model vehicle.
[0076] Test production department: A person in charge of the test production department produces a prototype vehicle in accordance with the design information designed in the industrial design department.
[0077] Test/research department: A person in charge of the test/research department conducts various tests for the prototype vehicle produced in the test production department using a test device
[0078] Production engineering department: A person in charge of this department organizes an assembly line, and designs and forms production equipment so as to mass-produce a new model vehicle designed in the industrial design department in practice.
[0079] Note that a supplier supplies various parts and modules (units) to the vehicle manufacturer.
[0080] User terminals
[0081] A database
[0082] A server computer
[0083] Note that the arrangement of each individual device which implements the system arrangement exemplified in
[0084] [Job Flow]
[0085] A characteristic job flow implemented in this embodiment using the aforementioned system arrangement will be explained below.
[0086]
[0087] <First Step>
[0088] In the first step, the person in charge of the planning department plans detailed specifications of a new model vehicle to be planned and verifies adequacy (feasibility) of the project with reference to information that pertains to a plurality of kinds of existing vehicles stored in the database
[0089] When the concept, performance, and layout of the new model vehicle planned in the planning department are roughly fixed up, the person in charge of the graphic design department starts 3D graphic design of the new model vehicle corresponding to the concept using the user terminal
[0090] The project information (data file group of digital information) of the new model vehicle, whose feasibility has been verified by the planning department, is proposed to the top management of the vehicle manufacturer.
[0091] The top management (including so-called department directors and chiefs) of the vehicle manufacturer comprehensively determines in terms of the product value, schedule, estimated cost, equipment, and the like if the new model vehicle is to be produced and retailed in practice, with reference to the project information of the new model vehicle proposed by the planning department and also various kinds of information stored in the database
[0092] The project information of the new model vehicle, which has been approved via such approval job is located as “absolute job instruction (master)”, and is officially distributed to the respective departments such as the industrial design department, analysis department, and the like that undertake the post-processes of the planning department.
[0093] The person in charge of the industrial design department starts practical design (mass-production design) of the new model vehicle on the basis of the project information received as a design instruction using work support software programs such as CAD/CAE/CAM and the like. Since the project information contains or is associated with information pertaining to existing vehicles already stored in the database, the industrial design department can achieve detailed design of, e.g., a solid model which represents the 3D shape of the new model vehicle in minimum required processes.
[0094] When the mass-production design in the industrial design department has progressed to some extent, the person in charge of the analysis department virtually analyzes the performance, structure, and the like of the new model vehicle to be analyzed using various simulation software programs, and improves the accuracy of the mass-production design information.
[0095] The shape design of the new model vehicle generated in the graphic design department is approved via an approval job of the top management of the vehicle manufacturer independently of the project information of the new model vehicle, and shape information that represents the approved shape design is then officially distributed to the respective departments such as the test production department and the like that undertake the post-processes of the graphic design department.
[0096] <Second Step>
[0097] In the second step, when the mass-production design in the industrial design department is roughly fixed up, the person in charge of the test production department produces a prototype vehicle using the design information (3D CAD information and the like) of the new model vehicle designed in the industrial design department. The produced prototype vehicle undergoes various evaluation tests by the person in charge of the test/research department to collect test results. The test results of the evaluation tests of the prototype vehicle are reflected in the design information of a mass-production vehicle by the industrial design department.
[0098] When the mass-production design in the industrial design department is roughly fixed up, the person in charge of the production engineering department begins to simulate the workability, work capacity, and work organization in an assembly line using work support software programs such as CAD/CAE/CAM and the like in accordance with the design information (3D CAD information) of the new model vehicle designed in the industrial design department.
[0099] At this time, since the industrial design & analysis department, production engineering department, and test production & test/research department conduct jobs using various work support software programs and simulation software programs, even when the design information, which is passed from the industrial design department to the post-process (production engineering department) at first, is tentative information that has not undergone any configuration operation of dimensional design and the like of details, the departments of the post-processes can start examination of their jobs, and can issue improvement requests to the industrial design department as needed. Upon receiving the improvement requests, the industrial design department revises the design information based on the improvement requests, and passes the revised design information to the respective departments of the post-processes again.
[0100] In this embodiment, the project information provided from the planning department is information with high accuracy based on various kinds of information that pertain to existing vehicles stored in the database
[0101] The design information (3D CAD information of a solid model and the like) of the new model vehicle optimized in the second step is handled as a product model for mass-production, and the post-process (production step: not shown in
[0102] Note that a practical means which implements collaboration in the second step adopts a general design engineering scheme and simulation technique, and a detailed description thereof in this embodiment will be omitted.
[0103] In the second step, the industrial design department, analysis department, test production & test/research department, and production engineering department register various kinds of information such as the mass-production design information, various analysis results, vehicle evaluation test results, and the like of the new model vehicle in the database
[0104] [Database
[0105] Information pertaining to a plurality of existing vehicles stored in the database
[0106]
[0107] As shown in
[0108] specification information and performance information on the vehicle level in association with a plurality of types of existing vehicles;
[0109] specification information and performance information of a plurality of types of module levels (e.g., power train module, chassis, and the like) which form each individual existing vehicle;
[0110] specification information and performance information of a plurality of types of parts levels which form each individual existing module;
[0111] cost information of the existing vehicles, existing modules, and existing parts;
[0112] 3D design information (3D CAD information such as solid models which contain 3D shapes and their dimensional information, various kinds of attribute information, and the like) of the existing vehicles, existing modules, and existing parts;
[0113] information associated with customers who purchased the existing vehicles;
[0114] evaluation information such as advice, complaint, and the like from the customers who purchased the existing vehicles;
[0115] specification information and performance information that pertain to benchmark vehicles (vehicles to be compared) as existing vehicles retailed by other vehicle manufacturers; and the like. Such various kinds of information are systematically managed in three layers of categories, i.e., vehicle, module, and parts levels, so as to achieve efficient and easy reference (re-use). Note that the specification information is numerical value information that represents the dimensions, performance, and the like.
[0116] The database
[0117] In this embodiment, various kinds of information that pertain to vehicles, which are stored in the database
[0118]
[0119] More specifically,
[0120] Note that “genre” represents the purpose and drive performance of a vehicle, and this embodiment has categories of sedan, wagon, coupe, and the like. “Segment” represents a vehicle class including the vehicle size and engine displacement (including the output of an electric motor in case of a vehicle using the motor), and is expressed by a symbol such as A, B, C, or the like in this embodiment.
[0121] “Layout restriction condition” is information indicating the restriction condition on the layout place upon laying out the existing parts in a layout examination process (to be described later). “Production & delivery date information” is information indicating the production lot, delivery date, and the like of the existing parts.
[0122] Of the respective information items about tires shown in
[0123] Therefore, upon referring to the database
[0124] In this embodiment, an evaluation unit of performance information is categorized into three layers, i.e., a vehicle level (whole vehicle), module levels which form the vehicle, and parts levels which form one module, in correspondence with the three layers of the management system of the database
[0125] Upon supporting planning of a new model vehicle, the server computer
[0126] [Project Planning Support Process of New Model Vehicle]
[0127] The project planning support process used by the person in charge of the planning department upon planning a new model vehicle will be described in detail below. This support process is implemented with reference to the database
[0128]
[0129] In the following description, functions of the server computer
[0130] Step S
[0131] If the operator selects a button
[0132] If the operator selects a button
[0133] Step S
[0134] On the displayed menu window, the operator of the user terminal
[0135] A region
[0136] When the operator wants to set not only indispensable conditions of the new model vehicle on the vehicle level but also those on module levels which form that new model vehicle, he or she selects a button
[0137] Upon starting at least new project planning of a new model vehicle, the operator of the user terminal
[0138] Step S
[0139] Step S
[0140] In this manner, the project planning support process shown in
[0141] The processes in steps S
[0142] The new model vehicle planning process based on target performance and specifications will be described below with reference to
[0143]
[0144] Step S
[0145] If the operator selects a button
[0146] For example, if the operator selects a button
[0147] If the operator selects a button
[0148] If the operator selects, e.g., a button “drive stability” on the menu window shown in
[0149] A region
[0150] The server computer
[0151] Detail setup columns
[0152] As described above, in this embodiment, performance information of each item is stored in the database
[0153] Hence, in this embodiment, the operator can adjust gains used in verification result calculations on the windows shown in
[0154] If the operator selects a button
[0155] If the operator selects a button
[0156] If the operator selects a button
[0157] Step S
[0158] Upon inputting target specifications in individual items, target values and their allowable values (allowable ranges) must be set as target evaluation scores (on a scale of one to ten). In this embodiment, when the operator does not set any allowable value or sets zero, the server computer
[0159] On a region
[0160] Step S
[0161] Step S
[0162] At this time, the adequacy of the changed evaluation value is determined on the basis of the degree of improvement of the old evaluation value of the corresponding item, which is stored in the database
[0163] In this manner, when the user (person in charge of the planning department) sets an evaluation value that a person in charge of the industrial design department that takes on the post-process cannot realize, he or she is advised accordingly, thus preventing an impractical project of a new model vehicle from being formed. Therefore, high accuracy of project verification using specification information and performance information of existing vehicles, and a degree of technical progress expected upon designing and developing a new model vehicle to be planned in the industrial department in practice can be achieved in a balanced manner.
[0164] Note that carry-over parts are existing parts which are required to be adopted in a new model vehicle to be planned, and the database
[0165] On the target performance setup window on the module level shown in
[0166] In step S
[0167] An evaluation score of a performance item or a merit value of a specification item is associated with a record of each existing part (existing module) stored in the database
[0168] Step S
[0169]
[0170] Since it is premised that the existing part or module selected on the carry-over setup window shown in
[0171] Step S
[0172] If the operator operates a button
[0173] However, the shape of the vehicle displayed at this time does not have a design (shape design) unique to that vehicle, and is a graphic which is formed based on a vehicle shape by reflecting size information set on the setup window in
[0174] More specifically, principal components which form a vehicle are automatically laid out in a given coordinate space of the simple body determined based on the set genre, segment, and size of the vehicle in accordance with the layout restriction conditions which are stored in the database
[0175] However, when a given existing module is used as a carry-over module, since it is premised that it is diverted without changing the current design even in a new model vehicle to be planned, the 3D design information of that existing module is directly used, and a change in layout is restricted, thus easily planning an economically efficient new model vehicle.
[0176] Components to be automatically laid out in the simple body are principal ones such as tires, suspension modules, an engine module, a steering wheel, seats, an instrument panel, a fuel tank, and the like, and these components are automatically laid out in the simple body in accordance with the layout restriction conditions associated with them.
[0177] For example, in automatic layout in the simple body, the layout restriction condition associated with tires is to locate the barycenter of each tire at the central position of a tire house, and that associated with the engine module is to, e.g., locate the engine module at a position ** mm behind the n-th front member. Since the graphic displayed in this case is used to make the operator as the person in charge of the planning department determine adequacy of the project, slight interference among individual existing modules and parts is allowed upon layout as long as the aforementioned layout restriction conditions are met.
[0178] In this manner, since individual existing modules and/or existing parts are laid out while allowing some interference on the display window based on which the user verifies feasibility of a minimum required layout, the process required to lay out respective components can be quickly done. The operator can easily verify feasibility of a physical layout of the new model vehicle.
[0179] If the operator operates a button
[0180] As for an item which is deficient in setups of information, when the operator operates a button
[0181] Also, as for an item which are deficient in setups of information, when the operator operates a button
[0182] When the operator operates a button “detailed individual setup” on the window shown in
[0183] As described above, in this embodiment, when the operator sets the target specifications and performance of the new model vehicle in the server computer
[0184] On the other hand, in case of an item which is displayed in a reverse pattern on a region
[0185] In step S
[0186] That is, in this step whether or not a new model vehicle which satisfies the target specifications and/or target performance within the allowable range set by the operator for the target specifications and/or target performance is calculated on the basis of information of respective items stored in the database
[0187] More specifically, in this embodiment, if the project of the new model vehicle is infeasible without changing the set target scores of the target specifications and/or target performance, the server computer
[0188] In step S