DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0035] Referring now to FIGS. 1-2, an interface connector, generally designated 20, includes a circuit board overlay 22 which may be used as a standalone interface connector or in conjunction with a hardware device, such as that exemplified by a hard disk drive body 24 to form an operational hardware unit connectable to a primary digital processing or data generating device. Such circuit board overlay 22 includes a first side 23 supporting a first male connector 25 and an opposing second side 26 supporting a second female connector 27. A hardware connector 28 is also mounted to the circuit board overlay 22 for connecting the drive body 24 to the circuit board overlay 22. Such first and second connectors 25 and 27 are aligned in a parallel relationship with outwardly facing connector openings 85 and 95 to facilitate stacking of multiple hardware units together in series and provide the versatility to be used internally inside a computer casing, in a tower configuration, or externally with a housing such as those exemplified by phantom lines in FIG. 3 as a peripheral to be connected to a computer or other digital processing or generating device.
[0036] Referring now to FIGS. 1-2 and 5-6, the circuit board overlay 22 is a rectangular, planar, printed circuit board including a mounting section 49 and an adjacent interface connector extension 51. Both sections 49 and 51 cooperate to carry the necessary electrical components and tracings or conductive paths to transmit signals between the connectors 25 and 27 and the drive body 24 such that when the interface connector 20 is connected to a primary device, such drive body 24 may interface with such primary device via the circuit board overlay 22 circuitry and connectors 25 and 27. Such electrical compenentry includes such components as diodes, capacitors, integrated circuits, clocks, and capacitors and other electrical components to transmit signals between the connectors and the main drive body 24.
[0037] With reference to FIGS. 4-6, the mounting section 49 is about twice as long as the interface connector section 51 and is constructed to cover and be mounted to the top surface 31 of the main drive body 24. For connection to the drive body 24, the mounting section 49 includes a set of eight mounting slots 53 projecting through the overlay 22 and positioned near the lateral sides of the mounting section 49 such that when the mounting section is placed over the top surface 31 of the drive body 24, at least one mounting slot 53 on each side of the mounting section will align with a fastener hole 47 on the drive body 24. A pair of screws 57 threaded through the aligned slots 53 and into the corresponding fastener holes 47 fastens the mounting section 49 to the drive body 24.
[0038] With continued reference to FIG. 5, the first or top side 23 of the circuit board overlay 22 includes a male connector contact area 30 directly on the surface of the circuit board overlay 22. The male connector contact area 30 is positioned centrally between the long sides of the circuit board overlay and near the rear most edge 39 in the interface connector section 51. The male connector contact area 30 includes six contacts 61 and solder rings 63 configured to connect to the contact lead end of a male 1394 compatible connector projecting outwardly at a right angle from the overlay 22. An intermediate light emitting diode (LED) 41 is incorporated to facilitate receipt of infrared signals to transmit signals between a remote device and the drive body 24. A forward LED 43 is positioned along the forward edge of the circuit board overlay 22 and may be used for a similar function. Alternatively, either LED 41 or 43 may be used to indicate operational status of the drive body 24.
[0039] Referring now to FIG. 6, the second side 26 of the circuit board overlay 22 includes a female connector contact area 40 positioned directly beneath the male connector contact area 30 on the first side 23. Such female connector contact area 40 includes a set of solder rings 65 and a set of six contacts 67, both of which form a contact area 40 configured to connect to the contact lead end of a female 1394 compatible connector projecting outwardly at a right angle from the overlay 22. Adding increased versatility to the circuit board overlay 22 is a second male connector contact area 69 having six contact points 71 and solder points 73 arranged to accommodate a rearwardly projecting male 1394 connector 75 (FIG. 10). Further included on the second side 26 is a forty-four pin connector 28 for electrically connecting the hard drive body 24 to the circuit board overlay 22. The openings of the forty-four pin connector lie in a plane parallel to the second side 26 of the overlay 22 and are dimensioned to receive the connector pins 37 of the drive body 24. Advantageously, this removes the necessity of modifying the drive body 24. A power source connector 77 (FIG. 9) is also provided and mounted to the bottom surface 33 of the overlay 22. Such power source connector 77 includes a receptacle 79 and a central conductive post 80 for receiving a complementary connector from a power supply such as that conventionally used to power external computer peripherals.
[0040] An anchoring aperture 29 extends through the interface connector extension 51 and may be used to receive an insert or anchor (not shown) for securing the hard drive unit within a casing or other mounting structure.
[0041] Connected to the overlay 22 in the interface connecting section 51 are the first and second connectors 25 and 27. Such connectors 25 and 27 and their respective locations on the overlay 22 are shown in simple block representations in FIGS. 1-3, and 9-10. Referring now to FIGS. 7A, 7B, 8A, and 8B, the more detailed illustrations will now be described. For exemplary purposes, both connectors 25 and 27 are IEEE 1394 compatible. The 1394 connector has been found to extremely suitable for a variety of digital applications and is rapidly becoming a standard in the computer industry. Its high speed capabilities facilitate the transfer of large amounts of digital data. It will be appreciated however, that the use of a 1394 connector is merely for purposes of illustration and is not meant to be limiting.
[0042] Referring now to FIGS. 1-2, 7A, 7B, and 9, the female six pin 1394 connector 27 includes a generally rectangular housing 82 with one narrow end having a pair of faceted sides. When viewed from the top side (FIG. 7A), the female connector includes a central rectangular receptacle 84 including six marginally disposed spaced apart contacts 86. When viewed from the bottom side (FIG. 7B), the female 1394 connector includes six leads 88 to be soldered onto their six counterpart contacts 67 in the female connector contact area 40 such that the open end is furthest away from the overlay 22. The housing 82 is soldered onto the solder rings to secure the female connector 27 to the overlay 22.
[0043] Referring now to FIGS. 1-2, 8A, 8B, and 9, the male 1394 connector 25 includes a generally rectangular housing 90 with one narrow end having a pair of faceted sides. The housing 90 is constructed to be telescopically received over a female 1394 connector in a close fitting relationship. When viewed from the top side (FIG. 8A), the male connector includes a central contact well 92 in the shape of the housing and including a central plug 94 with six marginally disposed spaced apart contacts 96. When viewed from the bottom side (FIG. 8B), the male 1394 connector includes six leads 98 along one side to be soldered onto the six counterpart contacts 61 in the male connector contact area 30. The housing 90 is soldered onto the solder rings 63 to secure the housing to the overlay 22. It will be appreciated that the six leads 98 may need to be bent at an angle to accommodate the right angle connector 27 connection to the overlay 22.
[0044] Referring now to FIGS. 2 and 9, both connectors 25 and 27 are arranged in a linear relationship with both free ends facing outwardly in a plane parallel to the overlay 22. In other words, the male and female 1394 connectors 25 and 27 project at right angles from the overlay and include outwardly facing contact openings 95 and 85 respectively. This arrangement facilitates the stacking of multiple interface connectors 20 and their respective drive bodies 24 as will be discussed below. While an offset arrangement may also be considered it is preferable to linearly align the connectors 25 and 27. The male and female contact areas 30 and 40 include passthrough connections (not shown) such that the drive body 24 may be inoperational and signals may still be passed between the female connector 27 and the male connector 25. Thus the interface connector 20 may act as a standalone interface connector and does not require the hardware unit 24 to be operational or even connected. If the hardware unit 24 is attached, signals are directed to the hard drive unit 24 as directed by a processing device connected to one of the connectors.
[0045] Referring now to FIG. 11, a surface mount configuration in a linearly aligned male and female connector 25 and 27 arrangement requires that the surface contact areas 30 and 40 are arranged so as to not interfere with one another. FIG. 11 illustrates the respective surface contact areas as if the circuit board overlay 22 were transparent and illustrates the respective contact areas 30 and 40 solder ring and contact patterns avoiding such interference. The left hand leaning cross hatching figures represent the male contact area 30 and its respective solder rings 63 and contacts 61. The right hand leaning cross hatching figures represents the female contact area 40 and its respective solder rings 65 and contacts 67. The respective contacts 61 and 67 do not interfere or short one another in this linear connector arrangement which facilitates the stacking configuration of multiple units.
[0046] The second male connector 75 is constructed similarly to the primary male connector 25 as illustrated in FIGS. 8A and 8B and like designations are used for like components. One exception is that the contacts 98 on the second male connector are bent at a 90 degree angle to accommodate the rearwardly facing connection provided by the second male connector 75.
[0047] For exemplary purposes, the hardware device 24 is a hard disk drive body with a generally rectangularly shaped casing 35 having top and bottom planar surfaces 31 and 33 enclosing internal electrical and working components (FIGS. 2 and 4). A preferred drive body 24 is a hard disk drive unit, Model No. HDD2152, available from Toshiba Corporation in the form to of a 2.5 inch hard disk drive having a capacity of 10.0 GB for storing multimedia data such as digital imagery, audio files, movie files, as well as other magnetically storable data. The selection of a hard disk drive is for exemplary purposes and is not meant to be limiting. Thus, it will be appreciated that a variety of hardware devices may be connected to the circuit board overlay 22 for use in connection with a processing device or other digital device.
[0048] The main drive body 24 is detachable from the circuit board overlay 22 and includes all the necessary components for storing and retrieving data. The back end 21 of the main drive body 24 includes a set of forty-three interface connector pins 37 to connect to the hardware connector 28 on the circuit board overlay 22. In this exemplary drive unit, the connector pins 37 project straight out in the rearward direction parallel to the top and bottom surfaces 31 and 33 of the casing 35. For purposes of illustration, the horizontal direction is defined as the plane in which the connector pins 37 project. The top surface 31 of detachable hard disk drive unit 24 includes a set of four threaded fastener holes 47 disposed near the corners of the drive body 24 for receipt of a threaded fastener 57 securing the circuit board overlay 22 to the drive body 24.
[0049] In use, the interface connector 20 may be used with or without an accompanying drive body 24. For purposes of illustration it will be assumed that a drive body 24 is to be incorporated. Referring now to FIG. 2, the user selects the drive body 24 with the desired characteristics to enhance a primary device. In this example, a hard disk drive 24 is selected to increase the storage capacity of a primary device by storing digital data. The connector pins 37 of the drive body 24 are aligned with the connector sockets in the 44 pin connector 28 and such that the top surface 31 of the drive body is abutting the second side 26 of the overlay 22 in the mounting section 49. The drive body 24 is then driven toward the rear edge 39 of the overlay 22 until the connector pins 37 are fully inserted into their respective sockets in the hardware connector 28. At this point, at least two opposing slots 53 on the overlay 22 will align with fastener holes 47 on the drive body 24. A threaded fastener 57 is inserted through each mounting slot aligned with a threaded fastener hole and threaded into the hole 47 until the hard drive body 24 is secured to the mounting section 49 of the overlay 22. At this point, the interface connector 20 and drive body 24 form a hardware device unit that may be used in conjunction with a primary device such as a desktop or laptop computer, network computer system, or a digital data generator such as a digital camcorder.
[0050] To connect the hardware device unit to a primary device (not shown), a conventional interface cable (not shown) having one end compatible with one of the connectors 25 or 27 which in this case is a 1394 interface cable. The interface cable is selected to engage the port or interface connector on the primary device and one of the connectors 25 or 27 on the interface connector 20. A power supply connector (not shown) is also plugged into the power receptacle 77 (FIG. 9) and the other end connected to a power source. When the power source is activated and the primary device is operational, communication between the drive body 24 and to the primary device via the connected connector 25 or 27 may take place. The circuitry on the overlay 22 places each of the connectors 25 and 27 in electrical communication with one another as well as the drive body 24 if it is connected to the hardware connector 28.
[0051] It will be appreciated that it is a simple process to remove the drive body 24 by unplugging the power source, unscrewing the fasteners 57, and withdrawing the drive body pins 37 from the hardware connector 28. A replacement drive body 24 may then be substituted as described above.
[0052] The advantage of the interface connector 20 of the present invention is even more apparent if connection of more than one hardware device 24 to a primary device is desired. Referring now to FIG. 3, a pair of interface connectors 20A and 20B of like configuration are illustrated within respective external peripheral casings as indicated by phantom lines 100A and 10B. An acceptable housing for the interface connector 20 may be found in co-pending U.S. Ser. No. ______, entitled Stackable Peripheral Housing, filed on Jan. 8, 2001 and is hereby incorporated by reference in its entirety. The casings includes access openings surrounding the outwardly facing connective openings 95 and 85 for each respective connector 25 and 27. The respective interface connectors 20A and 20B are aligned in a vertical relationship with the female connector 27A of the top interface connector 20A linearly aligned with the male connector 25B of the bottom interface connector 20B. The female connector 27A is then inserted into the male connector 25B until it firmly seats in place. At this point, a connector pairing is formed and signals may be passed between the female connector 27A and the male connector 25B. Both ends of the connector pairing, connectors 25A and 27B are open and may be connected as described above to a primary device. It will be appreciated that any number of interface connectors 20 may be connected in this manner and each may includes a similar or dissimilar drive body 24 or no drive body at all.
[0053] Alternatively, the vertically projecting connectors 25 and 27 may be used to connect adjacent interface connectors 20 while the rearwardly projecting connector 75 may be used to connect to the primary device. Since the rearwardly projecting connector 75 is also in electrical communication with the other connectors 25 and 27 as well as the hardware connector 28, signal flow between the drive body 24 and primary device may take this path as well. Individual external housings are not necessary and such interface connectors 20 could be rack mounted in a tower configuration or other primary device casing. A power source may be connected to the power source connector 77 as described above. In a stacked configuration, due to the connector pairings formed between adjacent interface connectors 20, only one connector cable is required to connect the stacked configuration to the primary device. In addition, only one power cable is required to one of the interface connectors to power all devices. Thus, it will be appreciated that the present invention allows for a multiple device stacked configuration which omits the use of interface cables except at one end of the stack which is the connector end that is connected to the primary device. The configuration may be also hot swappable.
[0054] While a vertical stacking arrangement was described herein, it will be appreciated that the interface connector 20 could stacked in any orientation as long as the respective connectors 25 and 27 of adjacent units were aligned. In addition, in some situations, it may be desirable to only use one connector projecting at a right angle on either side of the circuit board overlay 22. This is desirable in a rack mount configuration wherein the interface connector may be slid into a rack mount and plugged into a complementary interface connector located in the rack mount housing. Due to the demand of frequent removal of the interface connectors, an alternative connector configuration having improved structural integrity may be used if desired. Referring now to FIGS. 12A-12<
/bold>C, a male 1394 connector 225 includes a housing 282 having a set of four board locks 283 near each corner of the housing and a set of six connector pins 285 in a two column by three row configuration is used for a more secure configuration than provided by the surface mount configuration described above. The connector pins 285 project in a plane parallel to the sides of the housing 282 and are meant to be inserted into the circuit board overlay 22. The male contact area 230 for this type of connector includes a set of four solder slots 265 and pin receiving sockets 266 spaced and dimensioned to receive the corresponding board locks 283 and six pin set 285 on the male connector 225. As the pins 285 and board locks 283 are inserted into the circuit board overlay 22 and the board locks may additionally be soldered into the circuit board, structural integrity of the connector 225 and circuit board overlay 22 connection is increased to resist separation from repeated disconnection of the interface connector 225 from another connector.
[0055] Referring now to FIGS. 13A and 13B, an alternative connector may be incorporated to enhance the structural integrity of the surface mount configuration. A pair of male and female connectors 325 and 327 are illustrated in a linearly aligned configuration with the circuit board overlay 322 sandwiched between them. The respective contact areas would be as illustrated in FIGS. 5, 6, and 11. An additional feature is incorporated to anchor the male connector 325 to the circuit board overlay which inhibits the connector from being inadvertently disconnected from the circuit board when the disconnected from another connector. A set of four board locks 336, one at each corner of the male connector 325 is used and inserted into locking slots in the circuit board. In addition, the board locks incorporate outwardly projecting teeth 337 to sink into the outer diameter of the locking slots. The teeth are angled to resist removal of the connector away from the circuit board. This increases the structural integrity of a surface mount configuration.
[0056] It will further be understood that the present invention is not limited to any particular platform such as the Macintosh, Windows, or UNIX systems. In addition, the interface panel may be constructed to accommodate any connector well known in the art and is not limited by the examples provided herein.
[0057] While several forms of the present invention have been illustrated and described, it will also be apparent that various modifications may be made without departing from the spirit and scope of the invention.