[0001] The present application is a continuation-in-part of each of the following applications, all of which were filed Jun. 22, 2000 and are hereby incorporated by reference as if fully set forth herein:
[0002] Ser. No. 09/603,101 entitled “A CMOS-PROCESS COMPATIBLE, TUNABLE NDR (NEGATIVE DIFFERENTIAL RESISTANCE) DEVICE AND METHOD OF OPERATING SAME”; and
[0003] Ser. No. 09/603,102 entitled “CHARGE TRAPPING DEVICE AND METHOD FOR IMPLEMENTING A TRANSISTOR HAVING A NEGATIVE DIFFERENTIAL RESISTANCE MODE”; and
[0004] Ser. No. 09/602,658 entitled “CMOS COMPATIBLE PROCESS FOR MAKING A TUNABLE NEGATIVE DIFFERENTIAL RESISTANCE (NDR) DEVICE.”
[0005] The present application is also related to the following applications, all of which are filed simultaneously herewith, and which are hereby incorporated by reference as if fully set forth herein:
[0006] An application entitled “MEMORY CELL UTILIZING NEGATIVE DIFFERENTIAL RESISTANCE FIELD-EFFECT TRANSISTORS”; Attorney Docket No. PROG 2001-2; and
[0007] An application entitled “DUAL MODE FET & LOGIC CIRCUIT HAVING NEGATIVE DIFFERENTIAL RESISTANCE MODE”; Attorney Docket No. PROG 2001-3;
[0008] An application entitled “CHARGE PUMP FOR NEGATIVE DIFFERENTIAL RESISTANCE TRANSISTOR” Attorney Docket No. PROG 2001-4;
[0009] An application entitled “IMPROVED NEGATIVE DIFFERENTIAL RESISTANCE FIELD EFFECT TRANSISTOR (NDR-FET) & CIRCUITS USING THE SAME”; Attorney Docket No. PROG 2001-5.
[0010] This invention provides a semiconductor device, having a variety of applications such as a bistable latch or a logic circuit, in which one or more insulated-gate field-effect transistor (IGFET) elements and one or more negative differential resistance (NDR) field-effect transistor elements are combined and formed on a common substrate. The present invention is applicable to a wide range of semiconductor integrated circuits, particularly for high-density memory and logic applications.
[0011] Devices that exhibit a negative differential resistance (NDR) characteristic, such that two stable voltage states exist for a given current level, have long been sought after in the history of semiconductor devices. A new type of CMOS compatible, NDR capable FET is described in the aforementioned applications to King et al. referenced above. The advantages of such device are well set out in such materials, and are not repeated here.
[0012] NDR devices and their applications are further discussed in a number of references, including the following that are hereby incorporated by reference and identified by bracketed numbers [ ] where appropriate below:
[0013] [1] P. Mazumder, S. Kulkarni, M. Bhattacharya, J. P. Sun and G. I. Haddad, “Digital Circuit Applications of Resonant Tunneling Devices,”
[0014] [2] W. Takao, U.S. Pat. No. 5,773,996, “Multiple-valued logic circuit” (issued Jun. 30, 1998)
[0015] [3] Y. Nakasha and Y. Watanabe, U.S. Pat. No. 5,390,145, “Resonance tunnel diode memory” (issued Feb. 14, 1995)
[0016] [4] J. P. A. Van Der Wagt, “Tunneling-Based SRAM,”
[0017] [5] R. H. Mathews, J. P. Sage, T. C. L. G. Sollner, S. D. Calawa, C. -L. Chen, L. J. Mahoney, P. A. Maki and K. M Molvar, “A New RTD-FET Logic Farnily,”
[0018] [6] H. J. De Los Santos, U.S. Pat. No. 5,883,549, “Bipolar junction transistor (BJT)-resonant tunneling diode (RTD) oscillator circuit and method (issued Mar. 16, 1999)
[0019] [7] S. L. Rommel, T. E. Dillon, M. W. Dashiell, H. Feng, J. Kolodzey, P. R. Berger, P. E. Thompson, K. D. Hobart, R. Lake, A. C. Seabaugh, G.. Klimeck and D. K. Blanks, “Room temperature operation of epitaxially grown Si/Si
[0020] [8] S. J. Koester, K. Ismail, K. Y. Lee and J. O. Chu, “Negative differential conductance in lateral double-barrier transistors fabricated in strained Si quantum wells,”
[0021] [9] G. I. Haddad, U. K. Reddy, J. P. Sun and R. K. Mains, “The bound-state resonant tunneling transistor (BSRTT): Fabrication, d.c. I-V characteristics, and high-frequency properties,”
[0022] [10] Kulkarni et. al., U.S. Pat. No. 5,903,170, “Digital Logic Design Using Negative Differential Resistance Diodes and Field-Effect Transistors (issued May 11, 1999).
[0023] A wide range of circuit applications for NDR devices are proposed in the above references, including multiple-valued logic circuits [1,2], static memory (SRAM) cells [3,4], latches [5], and oscillators [6]. To date, technological obstacles have hindered the widespread use of NDR devices in conventional silicon-based integrated circuits (ICs). The most significant obstacle to large-scale commercialization has been the technological challenge of integrating high-performance NDR devices into a conventional IC fabrication process. The majority of NDR-based circuits require the use of transistors, so the monolithic integration of NDR devices with predominant complementary metal-oxidesemiconductor (CMOS) transistors is the ultimate goal for boosting circuit functionality and/or speed. Clearly, the development of a CMOS-compatible NDR device technology would constitute a break-through advancement in silicon-based IC technology. The integration of NDR devices with CMOS devices would provide a number of benefits including at least the following for logic and memory circuits:
[0024] 1) reduced circuit complexity for implementing a given function;
[0025] 2) lower-power operation; and
[0026] 3) higher-speed operation.
[0027] Significant manufacturing cost savings could be achieved concomitantly, because more chips could be fabricated on a single silicon wafer without a significant increase in wafer-processing cost.
[0028] A tremendous amount of effort has been expended over the past several decades to research and develop silicon-based NDR devices in order to achieve compatibility with mainstream CMOS technology, because of the promise such devices hold for increasing IC performance and functionality. Efforts thus far have yielded NDR devices that require either prohibitively expensive process technology or extremely low operating temperatures which are impractical for high-volume applications. One such example in the prior art requires deposition of alternating layers of silicon and silicon-germanium alloy materials using molecular beam epitaxy (MBE) to achieve monolayer precision to fabricate the NDR device [7]. MBE is an expensive process which cannot be practically employed for highvolume production of semiconductor devices. Another example in the prior art requires the operation of a device at extremely low temperatures (1.4K) in order to achieve significant NDR characteristics [8]. This is impractical to implement for high-volume consumer electronics applications.
[0029] Three (or more) terminal devices are preferred as switching devices, because they allow for the conductivity between two terminals to be controlled by a voltage or current applied to a third terminal, an attractive feature for circuit design as it allows an extra degree of freedom and control in circuit designs. Three-terminal quantum devices which exhibit NDR characteristics such as the resonant tunneling transistor (RTT) [9] have been demonstrated; the performance of these devices has also been limited due to difficulties in fabrication, however. Some bipolar devices (such as SCRs) also can exhibit an NDR effect, but this is limited to embodiments where the effect is achieved with two different current levels. In other words, the current-vs.-voltage (I-V) curve of this type of device is not as useful because it does not provide two stable voltage states for a given current.
[0030] Accordingly, there exists a significant need for the monolithic integration of three-terminal NDR devices with conventional field-effect transistors by means of a single fabrication process flow.
[0031] A first object of the present invention is to provide a semiconductor device having a variety of applications such as bistable latch or logic circuits through the combination of one or more insulated-gate field-effect transistor (IGFET) elements and one or more negative differential resistance field-effect transistor (NDR-FET) elements.
[0032] A second object of the present invention is to provide a practical method of manufacturing a semiconductor device utilizing a single fabrication process flow, so that an IGFET and an NDR-FET can be formed on a common substrate.
[0033] For achieving the first object, the invention provides a semiconductor device comprising an IGFET including a gate and source/drain electrodes, and an NDR-FET including gate and source/drain electrodes, wherein the IGFET and NDR-FET elements are formed on a common substrate, and one of the gate or source/drain electrodes of the IGFET element is electrically connected with one of the source/drain electrodes of the NDR-FET. Thusly, various types of circuits having a variety of functions can be attained through the combination of an IGFET and an NDR-FET.
[0034] In one aspect of this invention, the NDR-FET can utilize silicon as the semiconductor material. Thus, the NDR-FET and the IGFET can be fabricated on a common silicon substrate and hence a semiconductor device incorporating one or more NDR elements and one or more conventional field-effect transistor elements can be practically realized.
[0035] In another aspect of this invention, the IGFET can be an n-channel enhancement-mode transistor, with the gate electrode and the drain electrode of the IGFET semiconductor element short-circuited and connected to a power-supply terminal, the source electrode of the IGFET electrically connected together with the drain electrode of the NDR-FET to a control terminal, the source of the NDR-FET connected to a grounded or negatively biased terminal, and the gate electrode of the NDR-FET biased at a constant voltage. Thus, among plural intersections between the current-vs.-voltage (I-V) characteristic of the NDR-FET and the I-V characteristic of the IGFET semiconductor element, an intersection at which the gradients (obtained as a change in current in accordance with a change of the control terminal voltage) of the characteristics have different signs (positive, negative, or zero) is a stable operating point of the semiconductor device. Therefore, the semiconductor device can function as a bistable memory cell.
[0036] In another aspect of this invention, the IGFET can be an n-channel enhancement-mode transistor, with the source electrode connected to a grounded or negatively-biased terminal, the gate electrode and the drain electrode of the IGFET semiconductor element short-circuited and electrically connected together with the source of the NDR-FET to a control terminal, the drain electrode of the NDR-FET connected to a power-supply terminal, and the gate electrode of the NDR-FET biased at a constant voltage. Thus, among plural intersections between the I-V characteristic of the NDR-FET and the I-V characteristic of the IGFET semiconductor element, an intersection at which the gradients (obtained as a change in current in accordance with a change of the control terminal voltage) of the characteristics have different signs (positive, negative, or zero) is a stable operating point of the semiconductor device. Therefore, the semiconductor device can function as a bistable memory cell.
[0037] In another aspect of this invention, the IGFET can be an n-channel depletion-mode transistor, with the gate electrode and the source electrode of the IGFET semiconductor element short-circuited and the drain electrode connected to a power-supply terminal, the source electrode of the IGFET electrically connected together with the drain electrode of the NDR-FET to a control terminal, the source of the NDR-FET connected to a grounded or negatively biased terminal, and the gate electrode of the NDR-FET biased at a constant voltage. Thus, among plural intersections between the I-V characteristic of the NDR-FET and the I-V characteristic of the IGFET semiconductor element, an intersection at which the gradients (obtained as a change in current in accordance with a change of the control terminal voltage) of the characteristics have different signs (positive, negative, or zero) is a stable operating point of the semiconductor device. Therefore, the semiconductor device can function as a bistable memory cell.
[0038] In another aspect of this invention, the IGFET can be an n-channel depletion-mode transistor, with the gate electrode and the source electrode of the IGFET semiconductor element short-circuited and connected to a grounded or negatively-biased terminal, the drain electrode of the IGFET electrically connected together with the source of the NDR-FET to a control terminal, the drain electrode of the NDR-FET connected to a power-supply terminal, and the gate electrode of the NDR-FET biased at a constant voltage. Thus, among plural intersections between the I-V characteristic of the NDR-FET and the I-V characteristic of the IGFET semiconductor element, an intersection at which the gradients (obtained as a change in current in accordance with a change of the control terminal voltage) of the characteristics have different signs (positive, negative, or zero) is a stable operating point of the semiconductor device. Therefore, the semiconductor device can function as a bistable memory cell.
[0039] In another aspect of this invention, the IGFET can be an n-channel enhancement-mode transistor, with one of the source/drain electrodes of the IGFET semiconductor element connected to the source electrode of a first NDR-FET and also to the drain electrode of a second NDR-FET, the gate electrode of the IGFET connected to a first control terminal, the other one of the source/drain electrodes of the IGFET connected to a second control terminal, the drain electrode of the first NDR-FET connected to a power-supply terminal, the source electrode of the second NDR-FET connected to a grounded or negatively-biased terminal, and the gate electrodes of the NDR-FETs each biased at a constant voltage. Thus, among plural intersections between the I-V characteristic of the first NDR-FET and the I-V characteristic of the second NDR-FET, an intersection at which the gradients (obtained as a change in current in accordance with a change of the control terminal voltage) of the characteristics have different signs (positive, negative, or zero) is a stable operating point of the semiconductor device. Therefore, the semiconductor device can function as a bistable memory cell, with access to the data storage node provided via the IGFET.
[0040] For achieving the second object, the invention provides a method of manufacturing a semiconductor device including an IGFET semiconductor element having a gate electrode, a gate insulating film and a channel region and source/drain regions of semiconductor, and a NDR-FET having a gate electrode, a gate insulating film and a channel region and source/drain regions of semiconductor, wherein the IGFET and NDR-FET elements are formed on a common substrate, and at least one of the gate or source/drain electrodes of the IGFET element is electrically connected to one of the source/drain electrodes of the NDR-FET.
[0041] The method comprises the following steps: simultaneously forming electrically isolated “active” regions for the IGFET and NDR-FET elements in the surface of a semiconductor substrate; sequentially and separately adjusting the NDR-FET and IGFET channel dopant concentrations in the surface regions of the semiconductor substrate; forming the gate insulating films for the NDR-FET and IGFET elements by thermal oxidation and/or thin-film deposition; selectively forming charge traps in the gate insulating film or at the interface between the gate insulating film and the semiconductor channel of the NDR-FET element either by ion implantation and/or diffusion of an appropriate species or by depositing a charge-trapping layer either before or after part or all of the NDR-FET gate insulating film has been formed; forming contact holes in the source or drain region of the IGFET if needed; blanket depositing a gate-electrode material on the gate insulating films of the IGFET and the NDR-FET elements; simultaneously completing the fabrication of the IGFET and NDR-FET elements using conventional IC fabrication process steps to pattern the gate electrodes, dope the gate electrodes and form the source and drain electrodes, deposit passivation layer(s), and form interconnects.
[0042] In one aspect, the IGFET and NDR-FET may be fabricated side-by-side in the same active region, or “well.”
[0043] In another aspect, the semiconductor substrate is monocrystalline silicon.
[0044] In another aspect, the semiconductor substrate is a silicon-on-insulator (monocrystaline silicon layer on top of an electrically insulating SiO
[0045] In another aspect, the channel dopant concentration in the NDR-FET may be substantially different from the channel dopant concentration in the IGFET.
[0046] In another aspect, a portion or all of the gate insulating film for the NDR-FET may be formed before the gate insulating film for the IGFET is formed.
[0047] In another aspect, the semiconductor substrate may contain one or mote layers of silicon-germanium in either or both of the IGFET and NDR-FET active regions.
[0048] In another aspect, the thickness of the gate insulating film in the NDR-FET may be substantially different from the thickness of the gate insulating film in the IGFET.
[0049] In another aspect, formation of charge traps in the gate insulating film of the NDR-FET is facilitated by incorporating boron, which may be achieved by thermal oxidation of a boron-doped channel and/or thermal diffusion of boron from the channel into the gate insulating film.
[0050] In another aspect, charge traps are formed in the gate insulating film of the NDR-FET by depositing a layer of material, such as silicon or silicon-rich oxide, after a portion of the gate insulating film has been formed, and before the remaining portion of the gate insulating film is formed. The deposited layer may be continuous, in the form of a thin film, or it may be discontinuous, in the form of islands.
[0051] In another aspect, charge traps are formed in the gate insulating film of the NDR-FET by depositing a layer of material which contains a high density of charge traps, such as silicon-rich oxide, silicon oxynitride, silicon nitride, or high-permittivity dielectric, before the remaining portion of the gate insulating film is formed.
[0052] In another aspect, charge traps are formed in the gate insulating film of the NDR-FET by implantation of arsenic, phosphorus, fluorine, silicon, germanium, nitrogen, or metallic atoms.
[0053] In another aspect, a polycrystalline silicon (poly-Si) or polycrystalline silicon-germanium (poly-SiGe) film can be deposited as the gate-electrode material.
[0054] In another aspect, a metal or conductive metal-nitride or conductive metal-oxide or metal-silicide film can be deposited as the gate-electrode material.
[0055] In this manner, a semiconductor device comprising one or more IGFET elements and one or more NDR-FET elements can be manufactured on a common substrate utilizing a fabrication sequence consisting of conventional process steps. Accordingly, the manufacture of the semiconductor device can be eased and the manufacturing cost can be relatively low.
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076] A semiconductor device according to a first embodiment of the invention will now be described with reference to
[0077] As is shown in
[0078] Now the operation of memory circuit
[0079] In this manner, a bistable memory cell can be obtained when an NDR-FET and an IGFET are formed on the same semiconductor substrate. Data can be written or read from such cell
[0080] NDR FET
[0081] For the discusson below, except where otherwise noted, like numbered structures referenced in the text and in the drawings are intended to correspond to the same structures as previously discussed in connection with
[0082] A semiconductor circuit according a second embodiment of the invention will now be described with reference to
[0083] As is shown in
[0084] Now the operation of circuit
[0085] A semiconductor device according a third embodiment of the invention will now be described with reference to
[0086] As is shown in
[0087] Now the operation of the circuit of
[0088] Accordingly, circuit
[0089] A semiconductor device according a fourth embodiment of the invention will now be described with reference to
[0090] As is shown in
[0091] Now the operation of the circuit of
[0092] A semiconductor device according a fifth embodiment of the invention will now be described with reference to
[0093] As is shown in
[0094] Now the operation of the bistable latch
[0095] It will be understood by those skilled in the art that the particular implementation of circuit
[0096] A preferred fabrication process flow for manufacturing a semiconductor device comprising one or more NDR-FETs and one or more IGFETs will now be described with reference to
[0097] First, as is shown in
[0098] Next, as is shown in
[0099] Afterwards, ion implantation of dopants into the surface of substrate
[0100] Next, as is shown in
[0101] If electrically insulating layer
[0102] Two representative examples of techniques to form charge traps near the silicon substrate interface are illustrated in
[0103] In a first approach shown in
[0104] In a second approach shown in
[0105] If electrically insulating layer
[0106] In this manner, charge traps are selectively formed in a gate insulating film
[0107] If a “buried contact” between the gate electrode and source or drain region of the IGFET (or NDR FET) is required, then contact hole(s) are formed in gate insulating film
[0108] Next as shown in
[0109] If gate electrode material
[0110] As shown in
[0111] In order to achieve good short-channel IGFET performance (low leakage current when the transistor is turned off), shallow source/drain extension regions (not shown) may be formed first by ion implantation or diffusion in the IGFET areas, either before or after deep source and drain regions. In this case, the deep source and drain regions are offset from the edges of the gate electrode by spacers formed along the sidewalls of the gate electrodes. The sidewall spacers are formed by conformal deposition and anisotropic etching of a spacer film. (The thickness of this spacer film determines the width of the sidewall spacers and hence the offset from the gate electrode.)
[0112] If the shallow source/drain extension regions are to be formed after the deep source and drain regions, then disposable sidewall spacers (e.g. composed of germanium or silicon-germanium, which can be removed selectively with respect to Si, SiO
[0113] As shown in
[0114] In this manner, a semiconductor device comprising one or more IGFET elements and one or more NDR-FET elements can be manufactured on a common substrate utilizing a fabrication sequence utilizing conventional processing techniques. For example, an NDR FET and a conventional IGFET share a number of common layers in their respective areas including: a common substrate
[0115] While this invention has been described with reference to illustrative embodiments, this description is not intended to be construed in a limiting sense. It will be clearly understood by those skilled in the art that foregoing description is merely by way of example and is not a limitation on the scope of the invention, which may be utilized in many types of integrated circuits made with conventional processing technologies. Various modifications and combinations of the illustrative embodiments, as well as other embodiments of the invention, will be apparent to persons skilled in the art upon reference to the description. Such modifications and combinations, of course, may use other features that are already known in lieu of or in addition to what is disclosed herein. It is therefore intended that the appended claims encompass any such modifications or embodiments. While such claims have been formulated based on the particular embodiments described herein, it should be apparent the scope of the disclosure herein also applies to any novel and non-obvious feature (or combination thereof) disclosed explicitly or implicitly to one of skill in the art, regardless of whether such relates to the claims as provided below, and whether or not it solves and/or mitigates all of the same technical problems described above. Finally, the applicants further reserve the right to pursue new and/or additional claims directed to any such novel and non-obvious features during the prosecution of the present application (and/or any related applications).