Plaque It!
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[0001] 1. Field of the Invention
[0002] The present invention relates to an ink, an ink set, an ink cartridge, a recording unit, an image recording apparatus and an image recording method.
[0003] 2. Related Background Art
[0004] Hitherto, as a black ink for writing implements such as fountain pen, sign pen or ball-point pen and a black ink for an ink-jet printer, an ink using carbon black, a black colorant, high in optical density of image and excellent in fastness has been proposed. Especially in recent years, a detailed research and development has been made from diverse aspects such as composition and property of the ink, so as to perform a good recording even on plain paper such as copy paper used generally in offices, report paper, notebook paper, letter paper, bond paper and serial slip paper. For example, Japanese Patent Application Laid-Open Nos. 61-283875 and 64-6074 disclose a water-based pigment ink containing carbon black and a dispersant. Besides, Japanese Patent Application Laid-Open No. 8-3498 mentions technical problems that ejection becomes unstable and no sufficient printing density cannot be obtained when an ink containing carbon black together with a dispersant is used as ink for ink-jet printer, and it discloses a water-based pigment ink comprising a self dispersible carbon black using no dispersant as an ink capable of solving such problems.
[0005] The present inventors have made various examinations on cases of using a black ink containing the above self dispersible carbon black as a black pigment for ink-jet recording. As a result, it has been found a case that insufficient character quality or insufficient image density is obtained depending on types of recording media such as paper and the like.
[0006] Besides, in printing color images by using such a black ink as mentioned above together with other color ink such as at least one color ink selected from magenta ink, cyan ink, yellow ink, red ink, green ink and blue ink, there has been recognized a phenomenon that an image quality is lowered by blotting of ink at the boundary between the black image portion and the color image portion on a recording medium and by non-uniform mix of ink (hereinafter, referred to as “bleeding”).
[0007] In order to prevent or reduce such bleeding, an idea of promoting the permeability of ink into recording media by addition of a so-called surfactant (such as, e.g. Japanese Patent Application Laid-Open No. 55-65269) or an idea of mainly employing volatile solvent as a solvent of ink (such as, e.g. Japanese Patent Application Laid-Open No. 55-66976) has been proposed. Also with these background techniques, however, a decrease in optical density of image and a decrease in ejection stability were brought about in some cases. In consideration of such background techniques, the present inventors have found that it is necessary to develop a black ink hardly changing in image quality even when types of recording media may be varied, in a case using the ink singly or a combination thereof with other color ink, with respect to an ink comprising a self dispersible carbon black as black pigment.
[0008] It is one object of the present invention to provide a black ink capable of mitigating an influence of recording media to an image quality and providing a black ink which can provide a high quality image stably.
[0009] It is one object of the present invention to provide a black ink capable of mitigating an influence of recording media to an image quality and providing a black ink which can provide a high quality image stably and is excellent in ink-jet ejection characteristics.
[0010] It is another object of the present invention to provide an ink set capable of effectively inhibiting the bleeding. Especially, because a black ink is often used for outputting characters or the like, a high OD (optical density) and a large difference in sharpness of characters are strongly required. Thus, in a technical skill for preventing the bleeding by using highly permeable ink as mentioned above, both character quality grade and OD have not yet been satisfied at a high level. It is also an object of the present invention to satisfy both character quality grade and OD at a higher level.
[0011] Furthermore, it is a further object of the present invention to provide an image recording apparatus and an image recording method, capable of mitigating an influence of recording media to an image quality and providing a high quality image stably, and moreover an ink cartridge and a recording unit used for them.
[0012] The above objects can be achieved by the present invention described below.
[0013] According to a first aspect of the present invention, there is provided an aqueous ink comprising at least one salt selected from the group consisting of (M1)
[0014] According to this embodiment, a high grade image can be formed even in the character printing on highly permeable paper which may cause damaging an image grade, such as sharpness of characters, or lowering the image density. Incidentally, the reason why such an effect is obtained according to this embodiment is obscure, but is attributable to a rapid occurrence of solid-liquid separation after deposited to the paper surface in contrast to the stable dispersion of pigments in ink, for example when the ink is ejected and deposited to paper surface by the ink jet method. In other words, a slow solid-liquid separation allows ink to diffuse all over the paper for paper having a high permeability. As a result, a decrease in optical density of image as well as damages on the sharpness of characters (character quality grade) is naturally derived from a permeation of ink into the depth of paper. Since a solid-liquid separation occurs rapidly in paper according to this embodiment, however, the above phenomenon is considered to become difficult to occur for paper relatively high in permeability. In brief, it is considered to become insusceptible to factors such as degree of permeability dependent on the type of paper. And such an effect seems to be best obtained for 0.05 to 10% by weight of salts relative to the whole weight of ink. Furthermore, sulfates such as potassium sulfate or benzoates such as ammonium benzoate slightly affect the characteristics of the above ink, e.g. in use for ink-jet printing.
[0015] Besides, as another example of ink according to this embodiment, an ink comprising a self dispersible carbon black, on the surface of which at least one selected from —COO(M2), —SO
[0016] Besides, as another embodiment of the above ink, ink the pH of which is set to 9 to 12 can be mentioned, and the ink is also employed appropriately in stably obtaining a high grade image. Namely, a knowledge about the above ink that a long-period preservation brings about an acidic shift of pH, leading to various changes in characteristics such as an increase in viscosity of ink, has been obtained. And, a further examination on this point revealed a new knowledge that a change in characteristics of ink becomes extremely slow when the pH of ink is set within the above range and a change in characteristics accompanying the ink pH change during the preservation becomes as slight as substantially negligible. And, the above invention is based on such the knowledge.
[0017] And as a still another embodiment of the above ink, those coexistent with an stabilizer selected from anionic surfactant, cationic surfactant and the like, for example, can be mentioned. Such a composition permits a change in the characteristics of ink accompanying the pH change of ink to be mitigated. The reason for such an effect is obscure, but the stabilizer seems to hinder the mutual contact (collision) between the particles of carbon black, thus resulting in an extension of the pH range within which ink can stably exist. And, such an effect is significant especially in use of alkylbenzenesulfonate as a stabilizer. As one preferred embodiment, ink so prepared within a pH range of 9 to 12 with addition of a stabilizer is mentioned. This embodiment displays both effects of inhibiting a change in pH during the preservation of ink and preventing a radical change in characteristics accompanying the pH change. Furthermore, the added amount of a stabilizer can be lowered and a possibility of ink characteristics changing can be almost eliminated.
[0018] Besides, as a still further embodiment of the present invention, the addition of an antioxidant to ink according to various embodiments mentioned above is mentioned. Use of it can inhibit a chemical change during the long-period preservation of ink and a change in the ejection property of ink-jet printing.
[0019] Still further, as another embodiment of the present invention, the addition of a water-soluble polymer compound to according to various embodiments mentioned above is mentioned. Use of it is effective in promoting the frictional resistance of the recording medium for recording on the ink-deposited surface of recording medium such as paper.
[0020] According to further aspect of the present invention, there is also provided an ink for forming a predetermined optical density of print image on a recording medium by an ink-jet method, wherein said ink comprises at least one salt selected from the group consisting of (M1)
[0021] According to further aspect of the present invention, there is also provided an ink set comprising a combination of an aqueous color ink comprising at least one coloring material selected from color materials for cyan, for magenta, for yellow, for red, for green and for blue and an aqueous ink comprising at least one salt selected from (M1)
[0022] When color images are formed using the ink set, the bleeding at the boundary area between an image formed with ink containing carbon black and an image formed with ink containing other coloring materials can be effectively inhibited. The reason for such an effect obtained according to this embodiment is obscure, but a rapid solid-liquid separation on the recording medium surface seems to be related with this effect.
[0023] According to further aspect of the present invention, there is further provided an ink cartridge equipped with an ink tank containing a water-based color ink comprising at least one salt selected from (M1)
[0024] According to further aspect of the present invention, there is provided a recording unit equipped with an ink container containing a water-based ink comprising at least one salt selected from (M1)
[0025] According to further aspect of the present invention, there is provided an image recording apparatus comprising an ink cartridge equipped with an ink tank containing an aqueous ink comprising at least one salt selected from (M1)
[0026] According to further aspect of the present invention, there is provided an image recording apparatus comprising a recording unit equipped with an ink holding section for holding an aqueous ink comprising at least one salt selected from (M1)
[0027] According to further aspect of the present invention, there is provided an image recording apparatus comprising an ink container holding an aqueous ink comprising at least one coloring material selected from coloring materials for cyan, for magenta, for yellow, for red, for green and for blue; an ink container holding an aqueous ink comprising at least one salt selected from (M1)
[0028] According to further aspect of the present invention, there is provided an image recording apparatus comprising an ink cartridge equipped with an ink container portion holding an aqueous ink comprising at least one coloring material selected from coloring materials for cyan, for magenta, for yellow, for red, for green and for blue, an ink cartridge equipped with an ink container portion holding an aqueous ink comprising at least one salt selected from (M1)
[0029] According to further aspect of the present invention, there is provided an image recording method comprising the steps of: ejecting an aqueous ink comprising at least one salt selected from (M1)
[0030] According to further aspect of the present invention, there is provided an image recording method comprising the steps of: ejecting a first aqueous ink comprising at least one coloring material selected from coloring materials for cyan, for magenta, for yellow, for red, for green and for blue, toward a recording medium and depositing the ink to a surface of the recording medium; ejecting a second aqueous ink comprising at least one salt selected from (M1)
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[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044] First Embodiment:
[0045] Ink according to one embodiment of the present invention has one feature in comprising a self dispersible carbon black as one coloring material and further a salt. And, these constitute an ink, dispersed or dissolved, e.g., in an aqueous medium.
[0046] (Self dispersible carbon black and Salt)
[0047] As a self dispersible carbon black, the coloring material for an ink, carbon black, on the surface of which at least one hydrophilic group directly or via other atomic groups is bonded, is mentioned. Its use eliminates the need for a dispersant to have formerly been added for the dispersion of carbon black particles.
[0048] As salts, it is preferable to use at least one selected from the group consisting of (M1)
[0049] Like this, by allowing salts as mentioned above to coexist in ink comprising a self dispersible carbon black, stable ink not greatly varying in image quality with different types of recording media can be obtained to form a high quality image. The detailed mechanism that the ink according to this embodiment displays such the characteristics is not clear presently. However, it has been found out by the present inventors with respect to a Ka value obtained by the Bristow method, known as a measure indicating the permeability of ink to a recording medium, that the claimed ink indicates a higher Ka value than that of an ink having the same composition except for the content of salts. An increase in Ka value represents a promoted permeability of ink to a recording paper and a promoted permeability of ink signifies a decrease in an optical density of image as common knowledge of those skilled in the art. Namely, it is a common knowledge of those skilled in the art that not only ink but also coloring materials permeate into a recording medium, thus resulting in a decrease in optical density of image. And, comprehensively judging from such various knowledges about ink, a salt in ink according to the present invention seems to induce a specific action of very rapidly causing the separation of the solvent and the solid component (solid-liquid separation) in ink after given on a paper surface. In other words, if the solid-liquid separation in ink given onto a recording medium is slow, it is presumed that ink great in Ka value or ink on paper high in permeability is dispersed isotopically throughout the paper together with coloring materials, thereby resulting in damages on the sharpness of characters (character quality grade) and at the same time coloring materials permeate into the depth of paper, thereby resulting in a decrease of an optical density of image. However, since such a phenomenon cannot be observed in the ink according to this embodiment, solid-liquid separation rapidly occurs in case of given on a recording medium. As a result, an image of high quality can be formed in spite of an increase in a Ka value of ink. Besides, the reason why a phenomenon such as deterioration of character quality grade and lowering of optical density of image hardly takes place with ink according to the present invention even for paper relatively high in permeability is considered to be the same as this. Hereinafter, this point will be described referring to
[0050]
[0051] The content of a self dispersible carbon black in ink is preferably set to the range of from 0.1 to 15% by weight, especially from 1 to 10% by weight relative to the whole weight of ink, while that of salts is preferably set to the range of from 0.05 to 10% by weight, especially from 0.1 to 5% by weight. By setting the contents of a self dispersible carbon black and salts to the respective ranges mentioned above, a still better effect can be enjoyed.
[0052] (Self dispersible carbon black)
[0053] Next, a self dispersible carbon black will be described in detail.
[0054] As a self dispersible carbon black, anionic ones are preferable and carbon black (CB) charged anionically or cationically can be suitably used.
[0055] (Anionically charged CB)
[0056] As anionically charged carbon black, those of a hydrophilic group, e.g. as shown below combined with the surface of carbon black can be mentioned: —COO(M2), —SO
[0057] In the formulae mentioned above, M2 represents a hydrogen atom, an alkali metal, ammonium or an organo-ammonium and R represents a C
[0058] Examples of methods for manufacturing anionically charged self dispersible carbon black include a method to perform an oxidation treatment of carbon black with sodium hypochlorite, by which a —COONa group can be chemically bonded to the surface of carbon black.
[0059] (Cationically charged Carbon Black)
[0060] As cationically charged carbon black, those bonded with at least one selected from the quaternary ammonium groups shown below on the surface of carbon black can be mentioned:
[0061]
[0062] wherein R represents a straight or branched alkyl group having 1 to 12 carbon atoms, a substituted or unsubstituted phenyl group or a substituted or unsubstituted naphthyl group. Aforementioned quaternary ammonium groups have counter anions such as NO
[0063] As a method to prepare a cationically charged self dispersible carbon black bonded with a hydrophilic group, there will be explained a method in which an N-ethylpyridyl
[0064] is bonded.
[0065] A process to treat carbon black with 3-amino-N-ethyl pyridinium bromide is mentioned. Because of being excellent in water dispersibility due to the repulsion of ions, the carbon black anionically or cationically charged by introducing a hydrophilic group onto the surface thereof retains a stable dispersion state without addition of a dispersant also for its content in ink.
[0066] Meanwhile, various hydrophilic groups as mentioned above may be bonded directly to the surface of black carbon, or may be indirectly bonded with another atomic group laid between the surface and the hydrophilic group. Here, specific examples of another atomic groups include a straight or branched alkylene group having 1 to 12 carbon atoms, substituted or unsubstituted phenylene groups and substituted or unsubstituted naphthylene groups. Here, examples of the substituents of the phenylene group and naphthylene group include a straight or branched alkylene group having 1 to 6 carbon atoms. Besides, specific examples of combinations of the another atomic groups and the hydrophilic groups include —C
[0067] Meanwhile, in this embodiment, two or more self dispersible carbon blacks may be appropriately selected from the above types for coloring materials of ink. Besides, the content of a self dispersible carbon black is preferably set to the range of from 0.1 to 15% by weight, in particular from 1 to 10% by weight relative to the whole weight of ink. By choosing this range, a self dispersible carbon black can retain a sufficient dispersion state in ink. Furthermore, in order to adjust the color tone of ink, dyes may be added to ink as coloring materials in addition to the self dispersible carbon black.
[0068] (Affinity between a self dispersible carbon black and salts)
[0069] In case of using —COO(M2), —SO
[0070] The use of ammonium or organo-ammonium for both M1 and M2 can realize further improvement in water fastness of a recorded image in addition to a stabilization effect on the ink characteristics. When Ph-COONH
[0071] (Aqueous medium)
[0072] An example of aqueous media used in ink according to this embodiment is water or a mixture comprising water and a water-soluble organic solvent. As water-soluble organic solvent, those being effective in preventing the drying of ink are in particular preferable. Specific examples include C
[0073] Besides, use of demineralized water is desired.
[0074] The content of water-soluble organic solvents in ink according to this embodiment is not especially limited, but lies preferably within the range of from 3 to 50% by weight relative to the whole weight of ink. Besides, the content of water in ink lies preferably within the range of from 50 to 95% by weight.
[0075] As described above, the ink according to the first aspect of the present invention can exhibit a significant effect that the dependence of print quality on recording media's chracteristics can be reduced. In addition, the ink according to the first aspect of the present invention can show further significant technical effect. Namely, as to the ink of the present invention and a reference ink whose contents are identical except that no salt is contained.
[0076] As stated above, the salt added inks of the present invention can provide a print having a high optical density at relatively low carbon black concentration in comparison with the salt-free inks, and also the saturated value in an optical density of the image according to the present ink is higher than that according to the salt-free inks. Thus, the present ink brings favorable and unexpected effects in ink-jet printing.
[0077] This also provides the following advantage. That is, ink comprising a salt has such characteristics that it has a wide margin for carbon black concentrations with respect to optical density of printing, as mentioned above. Thus, when an ink tank containing an absorbent is filled with this ink, left in the same posture over a long period of time (for example, it is left to keep its nozzle on the upside for 6 months), and then employed for printing, it can be prevented very effectively to cause a visually-detectable difference in optical density between printings obtained in the initial phase of printing and those obtained immediately before the ink in the ink tank is used up.
[0078] As a still another effect of addition of salts in ink according to this embodiment, the excellence in intermittent ejection property is mentioned. The intermittent ejection property means estimation of whether ink is normally ejected or not with eyes laid to a definite nozzle of the recording head when ink is again ejected from the nozzle on standing for a predetermined time without spare ejecting or sucking the ink remaining in the nozzle after ejecting ink from the nozzle.
[0079] (Second embodiment)
[0080] As a second embodiment according to the present invention, for example, an embodiment with a stabilizer further added to the ink described above as the first embodiment can be mentioned. Here, as stabilizer, a surfactant can be mentioned, for example. Besides, as surfactant, one selected from anionic, nonionic and cationic surfactants can be employed. And, if the content of stabilizers in ink is set to 0.005 to 0.4% by weight, in particular to 0.02 to 0.2% by weight relative to the whole weight of ink, the preservation stability of ink can be further promoted and moreover the ejecting characteristics or the like of ink is hardly affected. Furthermore, application of this technique hardly affects the effect obtained in ink according to the first embodiment, especially by making M1 and M2 into an identical group, e.g. ammonium.
[0081] (Anionic surfactant)
[0082] Examples of anionic surfactants include higher fatty acid salts, higher alkyldicarboxylates, sulfuric acid ester salts of higher alcohols, higher alkyl-sulfonates, alkylbenzenesulfonates, alkylnaphthalene sulfonates, naphthalene sulfonates (Na, K, Li, Ca, etc.), formalin polycondensates, condensates between higher fatty acids and amino acids, dialkylsulfosuccinic acid ester salts, alkylsulfosuccinates, naphthenates, alkylether carboxylates, acylated peptides, α-olefine sulfonates, N-acrylmethyl taurine, alkylether sulfonates, secondary higher alcohol ethoxysulfates, polyoxyethylene alkylphenylether sulfates, monoglycylsulfates, alkylether phosphates and alkyl phosphates and the like.
[0083] (Cationic surfactants)
[0084] Examples of cationic surfactants include aliphatic amines, quaternary ammonium salts, sulfonium salts, phosphonium salts and the like.
[0085] (Nonionic surfactants)
[0086] Examples of nonionic surfactants include fluorine derivatives, silicone derivatives, acrylic acid copolymers, polyoxyethylene alkyl ether, polyoxyethylene alkylphenyl ether, polyoxyethylene secondary alcohol ether, polyoxyethylene styrol ether, polyoxyethylene lanolin derivatives, ethylene oxide derivatives of alkylphenol formalin condensates, polyoxyethylene polyoxypropylene block polymers, fatty acid esters of polyoxyethylene polyoxypropylene alkylether polyoxyethylene compounds, ethylene glycol fatty acid esters of polyethylene oxide condensation type, fatty acid monoglycerides, fatty acid esters of polyglycerol, fatty acid esters of propylene glycol, cane sugar fatty acid esters, fatty acid alkanol amides, polyoxyethylene fatty acid amides and polyoxyethylene alkylamine oxides. Even among the various surfactant mentioned above, those with ionic groups are preferably used. Besides, among these surfactants, it is preferable to use anionic or nonionic surfactans for the carbon having an anionic hydrophilic group on the surface, or cationic or nonionic surfactants for the carbon having a cationic hydrophilic group.
[0087] (Dodecylbenzenesulfonate)
[0088] Meanwhile, a change in ink characteristics accompanying the pH change of ink can be made astonishingly slow, surprisingly in this embodiment, when a dodecylbenzenesulfonate (sodium salt, potassium salt, ammonium salt or the like) as a surfactant is added to an ink comprising a self dispersible carbon black charged anionically by introducing a hydrophilic group such as —COO(M2), —SO
[0089] (Third embodiment)
[0090] Next, as a third embodiment of the present invention, ink prepared from ink according to the first or second embodiment by setting the pH to 9 to 12, in particular to 9 to 11, can be mentioned. As mentioned above, the inventors have been aware of that the pH dependence of ink characteristics is rather great and a pH value tends to lower with a longer period of preservation for the ink according to the first embodiment of the present invention. If the pH of ink lies within the above range, however, a change with time in characteristics of ink is on an almost negligible order.
[0091] Unless otherwise adjusted, the pH of the ink described in the first or second embodiment is normally on the order of 7 to 8. Such the pH value of ink can be adjusted to a desired one, e.g. by using an hydroxide, such as specifically potassium hydroxide, aqueous ammonia solution or lithium hydroxide. Meanwhile, when ink was preserved for a long period of time, the pH changes by the order of 1, specifically lowers in some cases depending on a composition and preserving conditions. In order to retain such a pH value in ink after the long-term preservation within the above range, it is preferable to adjust the initial pH to a somewhat higher value within the range of from 9 to 12 beforehand.
[0092] Here, the ink with the pH of ink according to the second embodiment, i.e. ink comprising a dodecylbenzenesulfonate as-stabilizer, adjusted to within the above range can be appropriately used in particular as ink for ink-jet recording. This is because, due to the effect of mitigating the pH dependence of ink characteristics for ink obtained by the content of a dodecylbenzenesulfonate, variations in ink characteristics reduces more and more within the above pH range. Besides, since the amount of a dodecylbenzenesulfonate is added only to extent sufficient for suppressing the variation in ink characteristics in the above pH range, the effect of minimizing the addition of a dodecylbenzenesulfonate is also displayed.
[0093] (Fourth embodiment)
[0094] As ink according to a fourth embodiment of the present invention, ink with an antioxidant added to ink according to any of the first to the third embodiments can be mentioned. Such addition of an antioxidant can improve the preserving stability of ink still more.
[0095] Examples of antioxidants may include sodium sulfite, sodium hydrogensulfite, ascorbic acid, gallic acid, 2-naphthol tannic acid, catechol, o-phenylene diamine and succinic acid and it is advisable to add one or more compounds selected from these to ink.
[0096] Although the action of these compounds added to ink is obscure, the progress of oxidation with time, for example, in water-soluble solvent such as, e.g. ethylene glycol is considered to affect the disperse state of pigments and the above compounds can effectively prevent the oxidation of the above solvents, so that the long-period preservability of ink is presumed to be stabilized.
[0097] Here, if the addition of an antioxidant is set to 0.02 to 10% by weight, in particular 0.1 to 2% by weight relative to the whole weight of ink, promotion the preserving stability is achievable with hardly any change in ink characteristics.
[0098] (Fifth embodiment)
[0099] As ink according to a fifth embodiment of the present invention, ink with a water-soluble polymer compound added to ink according to any one of the first to the fourth embodiments can be mentioned. Such addition of a water-soluble polymer compound can improve the frictional resistance of an image after the recording of the image by depositing this ink to the surface of a recording medium.
[0100] (Water-soluble polymer compounds)
[0101] Examples of water-soluble polymer compounds include styrene-acrylic acid copolymers, styrene-acrylic acid-alkyl acrylate terpolymers, styrene-methacrylic acid copolymers, styrene-maleic acid copolymers, styrene-maleic acid-alkyl acrylate terpolymers, styrene-methacrylic acid-alkyl acrylate terpolymers, styrene-maleic acid half ester copolymers, vinyl naphthalene-acrylic acid copolymers, alginic acid, polyacrylic acids or their salts and their derivatives.
[0102] And, a weight average molecular weight of a water-soluble polymer compound used here is set preferably to the order of 1,000 to 5,000, for example, and the content of a water-soluble polymer compound is set preferably to 0.02 to 2% by weight, in particular to 0.05 to 1% by weight to the whole weight of ink. Namely, if the molecular weight and the content in ink are set to such respective ranges, a variation of ink viscosity or ink ejecting characteristics with the addition of a water-soluble polymer compound can be minimized to substantially negligible extent while the advantages (such as improvement of the frictional resistance of a recorded image) of the added water-soluble polymer compound is secured.
[0103] (Ink characteristics: ink-jet ejecting characteristics and permeability through recording media)
[0104] Ink according to each of the embodiments mentioned above can be used as ink for writing tools and ink for ink-jet recording. As ink-jet recording methods, there are a recording method in which a mechanical energy is applied to ink to eject liquid droplets and a recording method in which a thermal energy is applied to ink to eject liquid droplets under action of bubbles of an ink, for both of which ink according to the present invention is especially suitable. When using the ink according to each of the embodiments for ink-jet recording, it is preferable for the ink to have a characteristic capable of being ejected from an ink-jet head. From the viewpoint of ejection property from an ink-jet head, a viscosity and a surface tension, for example, are set preferably to 1 to 15 cP and 25 dyn/cm or stronger, in particular to 1 to 5 cP and 25 to 50 dyn/cm, respectively, as characteristics of the liquid.
[0105] Besides, as an index indicating a permeability of ink to a recording medium, there is a Ka value determined by the Bristow method. Namely, the permeating amount V (ml/m
[0106] supposing that the permeability of ink is expressed by an ink amount V per m
[0107] Here, directly after the depositing of an ink droplet to the surface of a recording medium, almost all ink is absorbed in the uneven portion (rough portion on a surface of recording medium) of the recording medium surface and almost none permeates into the recording medium interior. The duration time is a contact time (tw) and the amount of ink absorbed in the uneven portion of a recording medium during the contact time is Vr. Then, when the contact time elapsed after the depositing of ink, the amount of ink permeating through a recording medium increases in proportion to ½ power of the elapsed time exceeding the contact time, i.e., (t−tw). A Ka value is a proportional coefficient of this increment and represents a value corresponding to the permeating speed. And, the Ka value is measurable by using a dynamic permeability testing device (such as Dynamic Permeability Testing Device S, trade name, a product of TOYO Seiki Mfg., Ltd.) for a liquid by the Bristow method. Furthermore, in ink according to each of the embodiment mentioned above, setting this Ka value to not more than 1.5 is preferable for further promoting the quality of a recorded image, more preferably a Ka value of from 0.2 to 1.5. With ink comprising a self dispersible carbon black and a salt, for example, according to the first embodiment, the solid-liquid separation is accelerated on a recording medium, greatly contributing to the promotion of image quality as mentioned above. For a Ka value of not more than 1.5, since the solid-liquid separation takes place at an earlier stage of the permeating process of ink through a recording medium, a high quality image with very few feathering seems capable of being formed on various recording media under cooperation with the addition of a salt to ink. Incidentally, the Ka value by the Bristow method in the present invention is measured on plain paper (such as PB paper available from Canon Inc. and serving for copiers or page printers (laser beam printers) using the electronic photography process or for ink-jet printers using the ink-jet recording process and PPC paper serving for copiers using the electronic photography process) employed as a recording medium. Besides, as measuring environments, general office environments such as temperature of from 20 to 25° C. and humidity of from 40 to 60% are assumed.
[0108] And, as composition of aqueous medium allowing ink according to each of the embodiments mentioned above to carry the above characteristics, those comprising glycerol, trimethylol propane, thiodiglycol, ethylene glycol, diethylene glycol, isopropyl alcohol and acetylene alcohols are preferable. Incidentally, as one example of acetylene alcohol, the one expressed in terms of the chemical formula mentioned below can be mentioned:
[0109] where n+m is 10.
[0110] In particular, for a Ka value set to not more than 1.5 as mentioned above, the desired ink can be attained by appropriately adding a surfactant such as acetylenol, a permeative solvent or the like at a predetermined amount.
[0111] Furthermore, in addition to the above components, surfactants, defoaming agents, antiseptics, antimolds, etc. can be added to make ink having desired property values if necessary and further commercially available water-soluble dyes may be added.
[0112] (Ink-jet recording technology)
[0113] An ink-jet recording technology in which the above-described inks can be suitably used will hereinafter be described.
[0114] Examples of a head construction, which is a main component of an ink-jet recording apparatus of a system that thermal energy is used to eject an ink will be shown in
[0115]
[0116] Now, upon application of electric signals to the electrodes
[0117]
[0118] (Ink-jet recording apparatus)
[0119]
[0120] Reference numeral
[0121] Reference numeral
[0122] With such a construction, the recording paper is fed to the position opposite to the ejection opening face of the recording head
[0123] In the above construction, the cap
[0124] When the recording head
[0125] The above movement of the recording head
[0126] (Ink cartridge)
[0127]
[0128] (Recording unit)
[0129] The ink-jet recording apparatus used in the present invention are not limited to the apparatus as described above in which the head and the ink cartridge are separately provided. Therefore, a device in which these members are integrally formed as shown in
[0130] In
[0131] Alternatively, the ink container portion may be so constituted that it is an ink bag mounted with a spring and the like, without using the ink absorbing member. Reference numeral
[0132] Next, as a second embodiment of an ink-jet recording apparatus utilizing mechanical energy, there may be exemplified an On-Demand ink-jet recording head, which is provided with a nozzle-formed substrate having a plurality of nozzles, a pressure-generating element composed of a piezo-electric material and a electric conductive material positioned opposing to the nozzles and an ink which fills the surrounding of the pressure-generating element, and which can eject ink-droplets from the nozzles, by deforming the pressure-generating element upon a voltage-application. An example of a construction of the head which constitutes a recording apparatus is shown in
[0133] The head is constituted with the ink flow path
[0134] In
[0135] (Ink set)
[0136] Meanwhile, ink according to each of the first to the fifth embodiments mentioned constitutes a black ink. This ink can provide an ink set appropriately used for the formation of a color image by its combination with at least one color ink selected from the group consisting of a color ink comprising a coloring material for yellow, a color ink comprising a coloring material for magenta, a color ink comprising a coloring material for cyan, a color ink comprising a coloring material for red, a color ink comprising a coloring material for blue and a color ink comprising a coloring material for green. And, when such an ink set is used to make a record in which the black image portion and the color image portion are adjacent with each other, the occurrence of bleeding can be very effectively eliminated. Incidentally, the reason for such an ink set to very effectively eliminate the occurrence of bleeding is obscure, but is attributable to the effect of a rapid progress of solid-liquid separation and a subsequent solidification of the colorant after the depositing of the black ink to a recording medium by making black ink coexistent with a self dispersible carbon black and a salt, thus leading to a difficulty in exudation of black ink to the side of color ink at the boundary of color image portion.
[0137] (Color ink)
[0138] Here, as coloring materials of color ink usable for the above ink set, publicly-known dyes or pigments can be employed. Examples of usable dyes include acid dyes and direct dyes. As anionic dyes, for example, most of the existing or newly synthesized ones are usable only if moderate in color tone and density. Besides, any mixture of these is also usable. Specific examples of anionic dyes will be mentioned below.
[0139] (Yellow coloring materials)
[0140] C.I. Direct Yellow 8, 11, 12, 27, 28, 33, 39, 44, 50, 58, 85, 86, 87, 88, 89, 98, 100 and 110;
[0141] C.I. Acid Yellow 1, 3, 7, 11, 17, 23, 25, 29, 36, 38, 40, 42, 44, 76, 98 and 99;
[0142] C.I. Reactive Yellow 2, 3, 17, 25, 37 and 42; and
[0143] C.I. Food Yellow 3
[0144] (Red coloring materials)
[0145] C.I. Direct Red 2, 4, 9, 11, 20, 23, 24, 31, 39, 46, 62, 75, 79, 80, 83, 89, 95, 197, 201, 218, 220, 224, 225, 226, 227, 228 and 229;
[0146] C.I. Acid Red 6, 8, 9, 13, 14, 18, 26, 27, 32, 35, 42, 51, 52, 80, 83, 87, 89, 92, 106, 114, 115, 133, 134, 145, 158, 198, 249, 265 and 289;
[0147] C.I. Reactive Red 7, 12, 13, 15, 17, 20, 23, 24, 31, 42, 45, 46 and 59; and
[0148] C.I. Food Red 87, 92 and 94.
[0149] (Blue coloring materials)
[0150] C.I. Direct Blue 1, 15, 22, 25, 41, 76, 77, 80, 86, 90, 98, 106, 108, 120, 158, 163, 168, 199 and 226;
[0151] C.I. Acid Blue 1, 7, 9, 15, 22, 23, 25, 29, 40, 43, 59, 62, 74, 78, 80, 90, 100, 102, 104, 117, 127, 138, 158 and 161; and
[0152] C.I. Reactive Blue 4, 5, 7, 13, 14, 15, 18, 19, 21, 26, 27, 29, 32, 38, 40, 44 and 100.
[0153] (Black coloring materials)
[0154] C.I. Acid Black 2, 4, 8, 51, 52, 110, 115 and 156; and
[0155] C.I. Food Black 1 and 2.
[0156] (Solvent)
[0157] As a solvent or dispersion medium of ink comprising coloring materials for color ink as mentioned above, water or a solvent mixture of water and a water-soluble organic solvent, for example, is mentioned. And, as a water-soluble organic solvent, the same ones as described in the first embodiment are mentioned. Besides, in case of depositing the color ink to a recording medium by the ink-jet method (such as bubble jet method), ink is preferably prepared so as to have a desired viscosity and surface tension, leading to excellency in ink-jet ejecting characteristics.
[0158] (Contents of coloring materials)
[0159] Here, the content of coloring materials in each color ink needs to be appropriately selected only so as to be excellent in ink ejecting characteristics and to have a desired color tone and density, for example, in use for ink-jet recording, but lies preferably in the range of, e.g. from 3 to 50% by weight relative to the whole weight of ink as a standard. On the other hand, the water content in ink lies preferably in the range of from 50 to 95% by weight relative to the whole weight of ink.
[0160] (Permeability of color ink)
[0161] With respect to color ink as mentioned above, setting the Ka value of ink, for example, to 5 or more, enabling a high quality color image to be formed on a recording medium, is preferable. Namely, even in case of recording images of at least two colors selected, e.g. from yellow, magenta and cyan, adjacently, ink having such a Ka value can eliminate the bleeding between the adjacent images on account of its high permeability through a recording medium. Even if these colors of ink are printed in overlapping to form an image of secondary color, the bleeding between the adjacent images of different colors can be eliminated because individual colors of ink are highly permeable. To the preparation of color ink in such a value of Ka, a former publicly-known method, such as, e.g. addition of a surfactant or addition of a permeative solvent such as glycol ether, is applicable and needless to say, the added amount needs only to be chosen appropriately.
[0162] (Recording apparatus and recording method using the ink set)
[0163] In use of the above ink set for recording a color image, a recording apparatus with four recording heads lined up on a carriage, e.g as shown in
[0164] Hereinafter, referring to Examples and Comparative Examples, the present invention will be described still more specifically but is not limited by the Examples mentioned later without departing from its essential points. Incidentally, in the following description, a designation of “part” and “%” is based on the weight unless otherwise specified.
[0165] Experimental Example I—(1) (Evaluation of the ink according to the first embodiment):
[0166] First of all, Pigment dispersions 1 to 4 were prepared.
[0167] Pigment dispersion 1:
[0168] After fully mixing 10 g of carbon black having a surface area of 230 m
[0169] was introduced to the surface of carbon black.
[0170] Pigment dispersion 2:
[0171] At 5° C., 1.58 g of anthranilic acid was added to a solution of 5 g of concentrated hydrochloric acid dissolved in 5.3 g of water. To this, while keeping a temperature of not higher than 10° C. with stirring in an ice bath, a solution of 1.78 g of sodium nitrite dissolved in 8.7 g of water was added at 5° C. To this, after further stirring for 15 minutes, 20 g of carbon black having a surface area of 320 m
[0172] was introduced to the surface of carbon black.
[0173] Pigment dispersion 3:
[0174] To the Pigment dispersion 2 prepared above, sulfuric acid was added so as to bring the pH to the order of 4.5 and the carboxyl group bonded to the surface of carbon black was made into H type. Thereafter, the mixture was centrifuged at 5,000 rpm for 5 minutes, the precipitate was taken out and again dispersed into pure water. By repeating this centrifugal treatment three times, carbon was washed with water. Furthermore, the pH of this disperse solution was adjusted to the order of 8 by the addition of NH
[0175] Pigment dispersion 4:
[0176] Carbon black with —COONa groups introduced to the surface by the following method was prepared.
[0177] After 300 g of acidic carbon black MA-77 (pH 3.0) (trade name, a product of Mitsubishi Chemical Industries Ltd.) fully mixed with 1,000 ml of water, 450 g of sodium hypochlorite solution (effective chlorine concentration 12%) was added drop by drop to this mixture, and stirred at 100 to 105° C. for 10 hour. The obtained slurry was filtered through filter paper, TOYO Filter Paper No. 2 (trade name, a product of Advantis Co.), and the pigment particles filtered out were fully washed with water. Wet cake of this pigment was again dispersed into 3,000 ml of water and desalted with a reverse osmosis membrane to an electric conductivity of 0.2 μs. Furthermore, this Pigment dispersion (pH 8 to 10) was concentrated to a pigment concentration of 10% by weight to obtain carbon black on the surface of which a —COONa group was introduced.
[0178] Next, Black Inks 1 to 4 were prepared by employing aftermentioned Pigment dispersions 1 to 4, as follows.
[0179] (Black Ink 1)
[0180] After the following components were mixed and dissolved fully with stirring, the solution was filtered through a micro filer having a pore size of 3 μm (available from Fuji Photo Film Co., Ltd) under pressure to prepare Black Ink 1.
Pigment dispersion 1: 30 parts potassium sulfate: 1 part trimethylol propane: 6 parts glycerol: 6 parts diethylene glycol: 6 parts acetylene glycol ethyleneoxide adduct 0.2 part (ACETYLENOL EH, trade name, a product of KAWAKEN Fine Chemical, Ltd.): water: 50.8 parts
[0181] (Black Ink 2)
[0182] Using the following components, Black Ink 2 was prepared in the same manner as in the Black Ink 1.
Pigment dispersion 2: 30 parts potassium chlorite: 0.5 part trimethylol propane: 6 parts acetylene glycol ethyleneoxide adduct 0.15 part (ACETYLENOL EH, trade name, a product of KAWAKEN Fine Chemical, Ltd.): glycerol: 5 parts ethylene glycol: 5 parts water: 53.35 parts
[0183] (Black Ink 3)
[0184] Using the following components, Black Ink 3 was prepared in the same manner as in the Black Ink 1.
Pigment dispersion 3: 30 parts ammonium benzoate: 1 part trimethylol propane: 6 parts acetylene glycol ethyleneoxide adduct 0.15 part (ACETYLENOL EH, trade name, a product of KAWAKEN Fine Chemical, Ltd.): glycerol: 5 parts diethylene glycol: 5 parts water: 52.85 parts
[0185] (Black Ink 4)
[0186] After the following components were mixed and dissolved fully with stirring, the solution was filtered through a micro filer having a pore size of 3.0 μm, (available from Fuji Photo Film Co., Ltd.) under pressure to prepare Black Ink 4.
Pigment dispersion 4: 30 parts acetylene glycol ethyleneoxide adduct 0.15 part (ACETYLENOL EH, trade name, a product of KAWAKEN Fine Chemical, Ltd.): glycerol: 5 parts diethylene glycol: 5 parts trimethylol propane: 6 parts water: 53.85 parts
[0187] The main characteristics of the Black Inks 1 to 4 are shown in Table 1.
TABLE 1 Atomic group interposed between Self dispersible the self dispersible carbon black carbon black surface Hydrophilic and a hydrophilic group of the Counter group surface ion Salt in ink Black Ink 1 phenylene group —COO Na K Black Ink 2 phenylene group —COO Na KCl Black Ink 3 phenylene group —COO NH C COONH Black Ink 4 none —COO Na none
[0188] By using an ink-jet recording apparatus, BJC-4000 (trade name, a product of Canon Inc.) equipped with an on-demand recording multi-head for applying thermal energy to ink in response to a recording signal for ejecting the ink, the following evaluations were made on each of the above Black Inks 1 to 4. The results are shown in Table 2.
[0189] 1) Character quality grade
[0190] In each of the above inks, the above ink-jet recording apparatus is used to execute character printing on 5 types of plain paper A, B, C, D and E for copy, different in the permeability of ink and the resistance to bleeding of characters observed at that time was evaluated on the basis of the following criteria:
[0191] A: PPC paper NSK available from Canon Inc.
[0192] B: PPC paper NDK available from Canon Inc.
[0193] C: PPC paper 4024 available from Xerox Corp.
[0194] D: PPC Prover bond paper available from Fox River.
[0195] E: PPC paper for CANON Inc. available from Neusiedler Co.
[0196] ∘: Hardly any bleeding is observed on any of five types of paper.
[0197] Δ: Bleeding is observed on some types of paper.
[0198] x: Bleeding takes place on all five types of paper.
[0199] 2) Optical density of print
[0200] In each of the above ink, the above ink-jet recording apparatus is used to execute character printing on 5 types of plain paper A, B, C, D and E for copy and the optical density of print observed at that time was measured using a Macbeth optical density of print measuring device and estimated on the basis of the following criteria:
[0201] ∘: Difference of not more than 0.1 in optical density of print of plain paper A, B, C, D and E for copy between maximum and minimum
[0202] x: Difference of 0.1 or greater in optical density of print of plain paper A, B, C, D and E for copy between maximum and minimum.
[0203] 3) Water fastness
[0204] In each of the above inks, the above ink-jet recording apparatus was used to execute character printing on 5 types of plain paper A, B, C, D and E for copy as in Item 1) above and after the lapse of a predetermined time, a recording medium printed was dipped in a water stream to observe the condition of ground dirt visually and the results were estimated on the basis of the following criteria:
[0205] ⊚: Ground dirt has become inconspicuous within an hour after the printing on all types of plain paper for copy A, B, C, D and E.
[0206] ∘: Ground dirt has become inconspicuous within one day after the printing on all types of plain paper for copy A, B, C, D and E.
[0207] x: Ground dirt remains conspicuous on some type of plain paper even after the lapse of one day or longer from the printing.
[0208] 4) Intermittent ejecting property
[0209] The above ink-jet recording apparatus was used to print a longitudinal line on plain paper for copy A, then print a longitudinal line again 30 seconds later and a difference between the two lines obtained was evaluated on the basis of the following criteria without performing pre-ejection or suction.
[0210] ⊚: No difference is detectable even through observing with a loupe (a magnifying glass) between both lines.
[0211] ∘: No difference is detectable visually between both lines.
[0212] Δ: A difference is detectable visually between both lines, but presents no problem in practical use.